Rehabilitation robots, by necessity, have direct physical interaction with humans. Physical interaction affects the controlled variables and may even cause system instability. Thus, human-robot interaction control design is critical in rehabilitation robotics research. This paper presents an interaction control strategy for a gait rehabilitation robot. The robot is driven by a novel compact series elastic actuator, which provides intrinsic compliance and backdrivablility for safe human-robot interaction. The control design is based on the actuator model with consideration of interaction dynamics. It consists mainly of human interaction compensation, friction compensation, and is enhanced with a disturbance observer. Such a control scheme enables the robot to achieve low output impedance when operating in human-in-charge mode and achieve accurate force tracking when operating in force control mode. Due to the direct physical interaction with humans, the controller design must also meet the stability requirement. A theoretical proof is provided to show the guaranteed stability of the closed-loop system under the proposed controller. The proposed design is verified with an ankle robot in walking experiments. The results can be readily extended to other rehabilitation and assistive robots driven with compliant actuators without much difficulty.

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