This paper presents an electromagnetic testing system for rod cluster control assemblies used in pressurized-water reactors. The system uses several encircling-type magnetic cameras equivalent to a number of the control rods; each sensor probe composes of an encircling Hall sensor array (EHaS) and a bobbin coil. The EHaS has 16 Hall sensor elements that measure the electromagnetic field distribution in the radial direction of the control rod induced by the bobbin coil for defects. Experiments are performed on artificial defects on the cladding tube of real control rods to simulate short-circumferential grooves (SCGs), sliding wears (SWs), and circumferential cracks (CCs). The system can inspect the artificial SCGs, SWs, and CCs with depths up to 20%, 30%, and 40% of the cladding tube thickness (0.47 mm), respectively. Furthermore, the shape and depth of the defects could be estimated. The standard deviations of depth estimation are 18%, 5.8%, and 6.0% for CCs, SCGs, and SWs. The SCGs and SWs have a small and similar estimation error, but the CCs have the highest error of estimation, and have a small width of 0.2 mm.

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This paper presents an algorithm that estimates the presence, location, shape, and depth of flaws using a bobbin-type magnetic camera consisting of bobbin probes and a bobbin-type integrated giant magnetoresistance (GMR) sensor array (BIGiS). The presence of the flaws is determined by the lobe path of the Lissajous curves obtained from bobbin coil with respect to the applied frequency. The location of the flaw, i.e., whether it is an inner diameter (ID) or outer diameter (OD) flaw, can be determined from the rotational direction of the lobe with respect to the frequency change. The shape of the flaw is then determined from the area of the lobe and the BIGiS image. At this stage, multi-site damage can be determined from the BIGiS image. The effectiveness of the flaw classification algorithm was evaluated using various types of artificial flaws introduced into small-bore tube test specimens made of austenitic stainless steel.

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