Abstract-Alarm systems are vital for the safe operation of almost all large-scale industrial and technical installations, such as chemical plants or power stations. The optimization of alarm systems has great potential to improve the safety of these installations, and also to increase their profitability through the reduction of automated shut-downs and suboptimal operation modes.In this work we present a new approach to alarm system optimization through the identification of redundant alarms. Our approach is based on a ranking of alarms by their connectivity in the alarm network. We also propose an overall redundancy measure for the alarm system which can be used to monitor performance improvements after redundant alarms have been removed. We present an example demonstrating that our ranking technique provides operational staff with useful information, allowing them to enhance the effectiveness of their existing alarm systems.

The effective performance of an alarm system is a key aspect of asset management for any industrial installation. However, it is not uncommon for alarm systems to be poorly configured, leading to large amounts of alarm noise and a potentially dangerous load on the operators. Here we present a novel method for the identification of redundant or bad actors in alarm systems through the application of statistical cluster analysis. This allows the system to be optimised to reduce the load on the operators through existing systems change management processes.

Large-scale industrial plants require physical sensors to continuously measure quantities such as temperatures or pressures. A large number of sensors is required to accurately describe the operating state of the plant, which unfortunately makes it very difficult for them to be effectively monitored by human operators. In this work we present a method to construct so-called metasensors, virtual sensors that compress the information from several sensors in an optimal manner. These metasensors are used as inputs to a novel anomaly detection system that automatically alerts operators to abnormal operation behaviour.