Carbon nanotubes (CNTs), with their exceptional electrical properties, chemical stability, and mechanical strength, have attracted a great deal of attention. This makes the material attractive for a wide range of applications, including composite materials, 1 battery electrode materials, 2 nanoelectronics, 3,4 and nanoscale sensors. 5 However, the properties of CNTs are highly dependent on their structure and size. Such sensitivity to size and structure imposes a potential barrier to the realization of the novel properties of CNTs in many applications. In the growth of CNTs by chemical vapor deposition (CVD), the diameters of CNTs are determined by the sizes of catalysts. 6 One way to obtain CNTs with fewer chiral arrangements is to use smaller catalyst particles. Thus, CNTs with smaller diameters, for example less than 2 nm, are most likely to be single-walled with fewer geometrical arrangements. This should limit the band gap range and allow the possibility of having all metallic or all semiconducting CNTs from a given growth. Moreover, such small-diameter nanotubes have larger band gaps, which minimize off-state leakage, thereby increasing the transistor on/off current ratio in transistor applications. 7 Significant progress has been made in driving catalyst size, and thus nanotube diameters, down
We report the use of the block copolymer micelle approach to produce various transition metal nanoparticles such as iron, cobalt, and nickel with precisely controlled size and spacing. These uniformly sized catalyst nanoparticles derived from the block copolymer micelle approach have enabled the synthesis of carbon nanotubes (CNTs) with narrow size distribution. Because of the excellent film forming ability of the polymeric material, metal-bearing surface micelles produced from the solution micelles can be distributed uniformly on a surface, resulting in evenly dispersed catalyst nanoparticles. As a result, high quality and uniformly distributed CNTs have been synthesized. Spatially selective growth of CNTs from a lithographically patterned metal-bearing micelle film has been achieved. The polymer template approach can potentially be extended to synthesize single-metallic and bimetallic catalytically active nanoparticles with uniform size and spacing and is fully compatible with conventional lithographic process. Additionally, catalyst nanoparticles produced from this method do not coalesce at high growth temperature. All these attributes make this approach a promising fabrication pathway for controllable synthesis of CNTs.
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