No abstract

The 9975 Type B shipping package is used within the DOE complex for shipping special nuclear materials. This package is re-certified annually in accordance with Safety Analysis Report for Packaging (SARP) requirements. The package is also used at the Savannah River Site as part of the long-term storage configuration of special nuclear materials. As such, the packages do not undergo annual recertification during storage, with uncertainty as to how long some of the package components will meet their functional requirements in the storage environment. The packages are currently approved for up to 15 years storage, and work continues to provide a technical basis to extend that period. This report describes efforts by the Savannah River National Laboratory (SRNL) to extend the service life estimate of Viton ® GLT and GLT-S fluoroelastomer O-rings used in the 9975 shipping package. O-rings of both GLT and GLT-S compositions are undergoing accelerated aging at elevated temperature, and are periodically tested for compression stress relaxation (CSR) behavior. The CSR behavior of O-rings was evaluated at temperatures from 175 to 400 °F. These collective data were used to develop predictive models for extrapolation of CSR behavior to relevant service temperatures (< 156 °F). The predictive model developed from the CSR data conservatively indicates a service life of approximately 37 years for Viton GLT O-rings at the maximum effective service temperature of 156 °F. The estimated service life for Viton GLT-S O-rings is significantly longer.

In an ideal tritium system, we would be able to remove all polymer components due the damage incurred by the resulting beta decay and reduce the required maintenance of the systems and its components. However, polymers are an integral material used within the Tritium Facility in sealing, joining, and containment and are used in several different systems within the process.With the loss of certain capabilities, such as the Normetex pump, it is necessary to identify and/or develop polymers that can better withstand exposure to beta radiation in tritium environments. This article reviews the various polymer resins and formulations that are used in a tritium environment, their properties, and their performance.

Two liner materials (Marseal ® M-3500 and REMA Chemoline ® 4CN) proposed for use as a liner inside the Saltstone Disposal Unit 6 (SDU6) were subjected to specific ASTM tests (tensile and lap-shear) after immersion in 50% and 100% simulant solutions for 1000 hours at the Savannah River Ecology Laboratory. Both liner materials exhibited good resistance to the simulant chemistry, at least based on the tests performed and the test duration/conditions imposed. In lap-shear tests, both materials failed in the base material rather than peeling apart, confirming good adhesion. The REMA 4CN bromobutyl elastomer showed superior bonding characteristics and absence of warping or delamination at the conditions tested. The Marseal M-3500 material (PVC/EVA blend with polyester reinforcement) exhibited deformation and debonding in some locations. The cause of the deformation and delamination observed in the Marseal M-3500 material is not fully known, but possibly attributed to thermomechanical stress at immersion temperatures, and the thermoplastic nature of the material. The immersion temperature (68 °C) is slightly greater than the maximum use temperature limit quoted for the Marseal M-3500 liner (65 °C), though the basis for the service limit is unknown. The testing performed was limited in scope and only for these two liner materials. These tests were primarily performed to screen for severe incompatibility or short-term degradation in Saltstone bleedwater simulants at bounding solution temperatures. Additional testing is recommended to assess long-term performance and the overall service life of the liner.

O-ring seals in the 9975 shipping package containment vessels are fabricated from a Viton® GLT or GLT-S compound. Long-term testing of these O-rings has been performed to support service life predictions for packages used for long-term storage. Since the only criterion for O-ring performance is to maintain a leak-tight seal, leak testing is the primary indicator of service life. Fixtures have been aging at elevated temperatures to provide data for service life predictions. Limited leak test failures have been observed at the higher temperatures. This provides the opportunity for comparison to trends based on other O-ring properties, such as compression stress relaxation (CSR). Initial data suggest that the CSR data have some predictive value for a leak-tight service life, but other factors can complicate efforts to draw definitive conclusions.