No abstract

In the field of manufacturing technology an exciting revolution is in progress today. The different methods of the so called additive manufacturing (AM) technologies are under fast developments. Several versions of them are called 3D printing. Less interest has been given to study the corrosion resistance character of the differently made 3D printed metal alloy items. In this work corrosion behaviour of 3D printed AlMg4.5Mn0.7 alloy samples were investigated. Conventional methods like open circuit potential measurements, Tafel plots taking and scanning electrochemical microscopy (SECM) – with pH measuring tungsten micro‐tip and micro‐disc type Pt electrode were used. The metal samples were embedded in epoxy resin. 2D SECM images and line scans were made to see the local changes of oxygen concentration. Flame atomic absorption spectroscopy was used for measuring the metal composition of manufacturing wire and printed sample. The local activity of the surface spots were measured using approach curves recorded in case of ferrocene methanol mediator.

The kinetics of oxide layer formation on surface of Ti6Al4V alloy samples is a very important property especially if their application as medical implants is planned. Damaged protective surface layer usually heals in ambient condition however; during the self‐healing process toxic species can get into the surrounding living tissue. In our experiment the kinetics of the healing process proceeding at 3D printed alloy surface has been studied using electrochemical methods, among them scanning electrochemical microscopy. More than 40 min. time period was found long enough for total healing.

Additive manufacturing technologies based on metal melting use materials mainly in powder or wire form. This study focuses on developing a metal 3D printing process based on cold metal transfer (CMT) welding technology, in order to achieve enhanced productivity. Aluminium alloy test specimens have been fabricated using a special 3D printing technology. The probes were investigated to find correlation between the welding parameters and geometric quality. Geometric measurements and tensile strength experiments were performed to determine the appropriate welding parameters for reliable printing. The tensile strength of the product does not differ significantly from the raw material. Above 60 mm height, the wall thickness is relatively constant due to the thermal balance of the welding environment. The results suggest that there might be a connection between the welding parameters and the printing accuracy. It is demonstrated that the deviation of ideal geometry will be the smallest at the maximum reliable welding torch movement speed, while printing larger specimens. As a conclusion, it can be stated that CMT-based additive manufacturing can be a reliable, cost-effective and rapid 3D printing technology with enhanced productivity, but without significant decrease in mechanical stability.