Laser‐driven solid‐state lighting with super‐brightness and compactness is recognized as a promising alternative to white light‐emitting diodes. However, it is quite difficult to achieve laser‐driven warm white light with long‐term stability due to the shortage of robust orange‐ or red‐emitting laser phosphors. In this work, an efficient and thermally robust orange‐red (La,Y)3Si6N11:Ce3+ (LYSN)‐BN phosphor‐in‐glass (PiG) film is proposed to realize warm white light, where h‐BN acts as an optical medium to enhance light scattering, a heat sink to reduce the temperature, and a protective layer to prevent LYSN from oxidation. The “LYSN+15 wt.% BN” PiG film shows an internal quantum efficiency of 70% and a luminance saturation threshold of 12.82 W mm−2, much higher than those without h‐BN (i.e., 57.5% and 7.63 W mm−2). A warm white light lamp fabricated by combining “LYSN+15 wt.% BN” PiG film with blue laser diodes, showing tunable correlated color temperatures (2800–5000 K), has a maximal luminous flux of 740 lm and a luminous efficacy of 133.5 lm W−1, which promises high collimation and penetration lighting in the rainy or foggy weather. By designing a composite orange‐red‐emitting phosphor converter, this work lays a foundation for realizing high quality laser‐driven warm white lighting source.
In order to meet the increasing demand for high‐power laser diode lighting and displays, phosphor converters with high‐brightness and high‐directionality ought to be constructed to enhance the luminance and luminous efficacy. However, the pores formed during the sintering of phosphor ceramics affect the scattering effect and directionality of light. Therefore, porosity optimization and pore size regulation need to be explored. In this work, a series of Ce:YAG ceramics with various porosities and pore sizes were prepared. The influences of porosity and pore size on the microstructure, light confinement ability, and optical properties of Ce:YAG ceramics were studied. The ceramic phosphor with a porosity of 10 vol.% and a pore size of 3 μm exhibits a good spot confinement ability and shows a high luminous flux value of 3430 lm and a central luminance (1669 592 cd/m2) under blue laser excitation. The 10 vol.% Ce:YAG ceramic phosphor with a pore size of 5 μm has the highest emission intensity and gives a maximum luminous efficacy of 268 lm/W and a luminous flux of 4020 lm under 30 W/mm2 blue laser excitation. Thus, the porous Ce:YAG ceramics are expected to be a promising candidate for high‐brightness laser lighting and projection applications.
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