Silicon carbide (SiC) ceramics, as a kind of candidate material for aero-engine, its high-temperature performance is a critical factor to determine its applicability.This investigation focuses on studying the high-temperature properties of SiC ceramics fabricated by using additive manufacturing technology. In this paper, SiC ceramics were prepared by combining selective laser sintering (SLS) with precursor infiltration and pyrolysis (PIP) technique. The microstructure, phase evolution, and failure mechanism after high-temperature tests were explored. SiC ceramic samples tested at room temperature (RT), 800°C, 1200°C, 1400°C, and 1600°C demonstrated bending strengths of 220.0, 226.1, 234.9, 215.5, and 203.7 MPa, respectively. The RT strength of this material can be maintained at 1400°C, but it decreased at 1600°C.The strength retention at 1400°C and 1600°C were 98% and 92%, respectively. The results indicate that the mechanical properties of SiC ceramics prepared using this method have excellent stability. As the temperature increases, the bending strength of the specimens increased slightly and reached the peak value at 1200°C, and dropped to 203.7 MPa at 1600°C. Such an evolution could be mainly due to the crack healing, and the softening of the glassy phase.
K E Y W O R D Shigh-temperature flexural strength, polymer impregnation process, selective laser sintering, silicon carbide
Al2O3-CaO-Cr2O3 castables are used in various furnaces due to excellent corrosion resistance and sufficient early strength, but toxic Cr(VI) generation during service remains a concern. Here, we investigated the relative reactivity of analogous Cr(III) phases such as Cr2O3, (Al1−xCrx)2O3 and in situ Cr(III) solid solution with the calcium aluminate cement under an oxidizing atmosphere at various temperatures. The aim is to comprehend the relative Cr(VI) generation in the low-cement castables (Al2O3-CaO-Cr2O3-O2 system) and achieve an environment-friendly application. The solid-state reactions and Cr(VI) formation were investigated using powder XRD, SEM, and leaching tests. Compared to Cr2O3, the stability of (Al1−xCrx)2O3 against CAC was much higher, which improved gradually with the concentration of Al2O3 in (Al1−xCrx)2O3. The substitution of Cr2O3 with (Al1−xCrx)2O3 in the Al2O3-CaO-Cr2O3 castables could completely inhibit the formation of Cr(VI) compound CaCrO4 at 500–1100 °C and could drastically suppress Ca4Al6CrO16 generation at 900 to 1300 °C. The Cr(VI) reduction amounting up to 98.1% could be achieved by replacing Cr2O3 with (Al1−xCrx)2O3 solid solution. However, in situ stabilized Cr(III) phases as a mixture of (Al1−xCrx)2O3 and Ca(Al12−xCrx)O19 solid solution hardly reveal any reoxidation. Moreover, the CA6 was much more stable than CA and CA2, and it did not participate in any chemical reaction with (Al1−xCrx)2O3 solid solution.
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