An experimental description of the flow structure of non-Newtonian slurries in the laminar, transitional, and full turbulent pipe flow regimes is the primary objective of this research. Experiments were conducted in a large-scale pipe slurry flow facility with an inside pipe diameter of 51 mm. The transparent slurry formulated for these experiments from silica, mineral oil, and Stoddard solvent exhibited a yield-power-law behavior from concentric-cylinder viscometer measurements. The velocity profile for laminar flow from laser Doppler velocimeter (LDV) measurements had a central plug flow region, and it was in agreement with theory. The range of the transition region was narrower than that for a Newtonian fluid. The mean velocity profile for turbulent flow was close to a 1/7 power-law velocity profile. The rms longitudinal velocity profile was also similar to a classical turbulent pipe flow experiment for a Newtonian fluid; however, the rms tangential velocity profile was significantly different.
An investigation of the effectiveness of online combustion turbine axial compressor washing using various purity grade waters and commercial washing detergents was performed. For this project, blade surface fouling dirt was obtained from gas turbine axial compressor blades installed at various field sites. The dirt was analyzed to determine the composition and consistency of typical blade surface fouling materials. A representative dirt formula and blade coating procedure was developed so that comparative tests could be performed using various cleaning fluids. Dirt coated blades were installed in a wind tunnel capable of simulating compressor operating conditions. A spray nozzle upstream of the blade test section was used for washing blades with five different test liquids to determine the effectiveness or advantages of any liquid. Once this testing was completed, a similar test setup was then utilized to inject a mixture of formulated fouling dirt and the various online cleaning liquids upstream of the blade into the wind tunnel to assess redeposit characteristics. The effect of high-purity water versus regular water on fouling dirt was also studied in separate residue experiments. Results indicate that spraying cleaning fluid into a flowing air stream is a viable means of cleaning a compressor blade. Each of the fluids was able to clean the test blade at both low and high air velocities and at different blade incident angles. Within the parameters/fluids tested, the results indicate that: 1. The blade cleaning is primarily a mechanical function and does not depend on the type of fluid used for cleaning. The results showed that most of the cleaning occurs shortly after the cleaning fluid is introduced into the flow stream. 2. Dirt removed from the blades may redeposit in other areas as the cleaning fluid is evaporated. Redeposit occurred in flow recirculation zones during the cleaning tests, and heated flow tests demonstrated dirt deposit in the presence of a cleaning fluid. In addition, the type of fluid used for cleaning has no effect on the redeposit characteristics of the dirt. 3. Blade erosion was not found to be a significant issue for the short durations that online water-washing was performed. However, uncontrolled water-washing (or overspray) for extended periods of time did result in measureable leading and trailing edge blade erosions.
Meher-Homji et al. [2] found that fouling deterioration of gas turbine primarily depends on two factors: the susceptibility of the engine to compressor fouling based on its design parameters and the sensitivity of the gas turbine to a certain degree of imposed fouling. Similarly, the analysis of gas turbine compressor fouling related with online wash was studied by Vigueras Zuniga [3] using an experimental test rig. The experimental result demon strated that the process of washing was assumed to recover the output power until 99.5%.Hovland and Antoine [4] proposed the optimization of online and offline compressor washing considering economic benefits with model predictive control model. Schneider et al. [5] pre sented the determination of optimal point between online and offline washing through optimization of industrial gas turbine compressor washing schedule.The research by Ogbonnaya [6] showed that the compressor efficiency and the overall operational efficiency were improved to 82% and 45.8% with optimized online water-washing. However, frequent compressor blade washing behaviors can increase the operational and maintenance (O&M) costs.Similarly, fouling has been studied in the past by various authors. The mechanisms that lead to the entrainment of particles are, at least theoretically, well understood.
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