Polyaniline (PANI) dispersions consisting of 270 to 380 nm sized particles were prepared by oxidation with ammonium peroxydisulfate (APS) in n‐decylphosphonic acid (DPA) micellar solutions. The green dispersions do not undergo macroscopic precipitation for more than a year. The synthesized DPA doped PANI exhibited enhanced electrical conductivity (3.6 S cm−1) compared with DPA‐PANI (2.3 x 10−4 S cm−1) prepared by postsynthesis treatment of the PANI‐base with DPA. It was shown that through protonation with decylphosphonic acid, polyaniline showed a significantly enhanced solubility in common organic solvents like chloroform, xylene, etc. The synthesized PANI was characterized by intrinsic viscosity, solubility, FT‐IR, conductivity, SEM, and TGA measurements. The wide‐angle X‐ray diffraction study revealed the appearance of a peak located at low angles (d = 29.4–35.3 Å) suggesting the formation of layered structure of PANI backbone separated by long alkyl side chains of DPA. The anticorrosive performance of the bilayer coatings composed of a bottom layer of DPA doped polyaniline covered with a polyvinyl butyral topcoat, have been demonstrated for steel exposed to neutral saline solutions. It was found that the inhibitive properties of DPA dopant provides further protection to the base metal through smart release when damage is produced on the surface of the coating. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015, 53, 1606–1616

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Hydrophobic porous polymeric materials have attracted great interests recently as potential candicate for oil-water separation due to their high selectivity and sorption capacity. Herein, we present a green, simple and cost-effective method to change hydrophilic melamine formaldehyde (MF) foam to hydrophobic carbon nanotubes (CNTs) coated MF foam through an immersion process. The MF foam was produced from the MF resin which was synthesized in a laboratory by a condensation reaction between melamine and formaldehyde under alkaline condition with a molar ratio of melamine to formaldehyde of 1:3. The MF foam has an open-cell structure with the average pore diameter of 350 m, density of 25 kg •m-3 and porosity of 98 %. The as-prepared CNTs-coated MF foam exhibits high sorption capacity (23–-66 g/g) for oils and organic solvents, good recyclability and high selectivity.