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A new type ofbake system for photomasks, APB5000, has been developed, using a dynamic and multiple zone approach, to enable more precise Post Exposure Bake (PEB) and Post Coat Bake (PCB) of conventional and chemically amplified resists (CAR). The principal equipment concept and the optimization strategies are presented. The baking performance of the APB5000 is demonstrated for several surface temperatures between 90°C and 150°C. The temperature uniformity ranges achieved at the resist plane are better than 0.25°C after stabilization at the final temperature and better than 1 .5°C during the ramping period. The repeatability of the bake temperature is better than 0.07°C for the setpoint temperature.

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Negative-tone chemically amplified resists (nCARs) like NEB22 are promising candidates for the 90 and 65 nm technology node and next-generation lithography. For these resists, e-beam exposure and post-exposure bake (PEB) are most critical processes, since these resists show a strong sensitivity to post-exposure delay (PED) in vacuum during ebeam writing of about 0.5 nm/h, and in air while waiting for PEB. Further, such resists show a strong PEB temperature sensitivity of up to 8 nm/K. The multi-zone hotplate approach of the APB 5500 bake system with its superior temperature uniformity results in excellent global CD-uniformity already. However, all kinds of systematic large area effects of processes, e.g. blank coat/bake, exposure, PED, the PEB itself, etch loading, etc. may transfer in additional systematic CD-errors. Such systematic, repeatable errors can be reduced during PEB by superimposing an appropriate non-uniform temperature profile onto the regular, optimized uniform bake temperature profile, thereby compensating for such CD-non-uniformities. The required temperature profile can automatically be calculated from a suitable global CD measurement, determined in a typical process flow. The compensation of CD-errors resulting from vacuum PED and hotplate temperature characteristics is demonstrated here, by using automated temperature profile calculation. The global CD uniformity was improved significantly, the achieved results show a typical reduction of about 20-30%, from a total global range of about 9nm to about 6-7nm on leading-edge production photomasks.

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