Fixtures are used to fixate, position and support workpieces and represent a crucial tool in manufacturing. Their performance determines the result of the whole manufacturing process of a product. There is a vast amount of research done on automatic fixture layout synthesis and optimisation and fixture design verification. Most of this work considers fixture mechanics to be static and the fixture elements to be passive. However, a new generation of fixtures has emerged that has actuated fixture elements for active control of the part-fixture system during manufacturing operations to increase the end product quality. This paper analyses the latest studies in the field of active fixture design and its relationship with flexible and reconfigurable fixturing systems. First, a brief introduction is given on the importance of research of fixturing systems. Secondly, the basics of workholding and fixture design are visited. After which the
Fixtures, are used to fixate, position and support workpieces, and form a crucial tool in manufacturing. Their performance influences the manufacturing (and assembly) process of a product. Furthermore, fixturing can form a significant portion of the needed investment and total process planning time for the manufacturing system. Many fixturing concepts, as contribution to increase the flexibility of the manufacturing system, are reported in the literature. The flexible fixturing designs can be classified into the following seven categories: modular fixtures, flexible pallet systems, sensor-based fixture design, phase-change based concepts, chuck-based concepts, pin-type array fixtures and automatically reconfigurable fixtures. It is observed that the more intelligent and automated fixturing systems are designed with the demands for automation in certain industries in mind. Furthermore, different fixturing solutions suit the engineering demands for different manufacturing areas, this means that for the foreseeable future all technologies will remain current. From the self-reconfigurable fixturing techniques a new fixturing capability is emerging: in process reconfigurability for the optimal placement of clamps and supports during the whole process time. These several concepts together with some recent patents are studied here. The paper concludes with some prospective research directions in the field of flexible fixturing.
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