Diamond-like carbon (DLC) coatings have very attractive mechanical and tribological properties, i.e. high hardness, low friction and high wear resistance. Therefore, DLC is often used as a solid lubricant in moulds for injection moulding. Laser processing of DLC with ultrashort lasers, i.e. femtosecond lasers, can be performed both at micron and sub-micron scales, namely by producing laser-induced periodic surface structures (LIPSS). In this research, the effects of laser structuring/ texturing on DLC properties are investigated. First, the laser-processing parameters were optimised to produce uniform LIPSS without damaging a thin DLC film and then the properties of the textured DLC-coated substrates were studied. It was determined that the tribological properties of the processed surfaces remained unchanged, but the hardness of the structured/ textured DLC layers was reduced significantly. Although GAXRD and Raman spectroscopy did not show any significant crystallisation of the DLC coating after the laser irradiation, the analysis indicated that a thin graphitised layer had been formed on the surface as a result of the femtosecond laser processing.Publisher's Note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Adhesion of viscous liquids on packaging surfaces could lead to wastage, an increase of recycling costs, and even customers' dissatisfaction in applications related to food, cosmetics and agrochemical industries. Lubricant-impregnated surfaces (LIS) gained much attention recently over other surface functionalisation technologies due to their non-sticking response to highly viscous liquids. This work reports an investigation into anti-adhesive properties of LIS, with an emphasis on their durability. It provides an insight into the rationale design of LIS topographies in order to maximise their lubricant retention in potential food packaging applications. Femtosecond laser processing and hot embossing were employed to produce two types of topographies for LIS on stainless steel, polypropylene and polystyrene surfaces. The first type was single-scale sub-micron laser induced periodic surface structures (LIPSS), while the second one was multi-scale (MS) structures with both micron and sub-micron features.Droplet shedding characteristics of such LIPSS-LIS and MS-LIS substrates with water, milk and honey were examined under vibration and shear. The critical sliding angles at which liquid droplets attained motion on LIS were observed to be less than 32 o for all investigated liquids. However, the LIPSS-LIS substrates retained their functionality even after subjecting them to severe vibration, while the MS-LIS substrates partially lost their anti-adhesive characteristics.At the same time, the MS-LIS substrates exhibited premature pinning of droplets as compared to LIPSS-LIS substrates, under shear forces. Both vibration-and shear-induced loss of lubricant impacted the MS-LIS functionality.
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