A novel direct-current dielectrophoretic (DC–DEP) method is proposed for the manipulation and isolation of microplastic particle (MP)-treated microalgae cells according to their dielectric properties in a microfluidic chip. The lateral migration and trajectory of the microalgae cells were investigated. To induce stronger DC–DEP effects, a non-homogeneous electric-field gradient was generated by applying the DC electric voltages through triple pairs of asymmetric orifices with three small orifices and one large orifice located on the opposite microchannel wall across the whole channel, leading to the enhanced magnitude of the non-uniform electric-field gradient and effective dielectrophoretic area. The effects of the applied voltage, the polystyrene (PS) adsorption coverage, and thickness on the DC–DEP behaviors and migration were numerically investigated, and it was found that the effect of the PS adsorption thickness of the Chlorella cells on the DC–DEP behaviors can be neglected, but the effect on their trajectory shifts cannot. In this way, the separation of 3 µm and 6 µm Chlorella coated with 100% PS particles and the isolation of the Chlorella cells from those coated with various coverages and thicknesses of PS particles was successfully achieved, providing a promising method for the isolation of microalgae cells and the removal of undesired cells from a target suspension.

Wear debris analysis provides an early warning of mechanical transmission system aging and wear fault diagnosis, which has been widely used in machine health monitoring. The ability to detect and distinguish the ferromagnetic and nonmagnetic debris in oil is becoming an effective way to assess the health status of machinery. In this work, an Fe‐poly(dimethylsiloxane) (PDMS)‐based magnetophoretic method for the continuous separation of ferromagnetic iron particles by diameter and the isolation of ferromagnetic particles and nonmagnetic particles with similar diameter by type is developed. The particles experience magnetophoretic effects when passing through the vicinity of the Fe‐PDMS where the strongest gradient of the magnetic fields exists. By choosing a relatively short distance between the magnet and the sidewall of the horizontal main channel and the length of Fe‐PDMS with controlled particles flow rate, the diameter‐dependent separation of ferromagnetic iron particles, that is, smaller than 7 µm, in the range of 8–12 µm, and larger than 14 µm, and the isolation of ferromagnetic iron particles and nonmagnetic aluminum particles based on opposite magnetophoretic behaviors by types are demonstrated, providing a potential method for the detection of wear debris particles with a high sensitivity and resolution and the diagnostic of mechanical system.

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