In the production process of quality is very off at PT. NJMX, a company engaged in the manufacture of ceramics where the quality of a good ceramic surface does not have any disability is expected by consumers. This study aims To identify the disability of ceramic products by using the seven tools method on the glaze process, applying the seven tools method as an effective tool to improve productivity and product quality in the process of making ceramic diunit glaze. From the data processing, it can be known that the type of defect that has a high percentage obtained is the pinhole with the total average defect is 57 units, other causes are Dimpel 53 units, 50 glaze cracking, 48 lines and 45 units waves. Of the five types of defects the highest percentage is pinhole defect with a total percentage of 22.60%, while for dimpel 20.90%, cracked glaze 19.66%, 18.93 and 18.93% waves. And obtained the average value of sigma 3.58 with DPMO value of 13.553%.
Inefficient supply of glucose is a problem for PT XM Sidoarjo, where too much raw material inventory can result in high storage costs, or too little inventory causes the production process to stop. The research uses the Silver Meal Heuristic method which is based on future demand, so that the purchase of raw materials can be determined precisely. The company calculates the cost of raw materials and storage for a year using the Company's Real Method is around Rp. 16,465,582,200. If using the Heuristic Silver Meal method, the number of orders for glucose by predicting the optimal number of orders for raw materials to meet the inventory needs every month is 1,050.62 tons at a cost of Rp. 1,261,094,000. so the total cost from January to December 2020 will be Rp 15,133,128,000. Thus the savings that can be made from January to December 2020 is Rp. 1,332,454,200 with an efficiency of 8.09%. Keywords: Inventory Control, Silver Meal Heuristic Method, Glucose Raw Material.
Salt in the main need for humans, In the process of shrinkage of salt products become the expected result is always increased because in the islands of Madura who have high salt income can be utilized. Light focus can be used through convex convex lens to increase sea water shrinkage so as to accelerate evaporation as well Get shrinkage of salt water salt raw material quickly. From observations made in May - June 2017 can be obtained data focusing light through convex convex lens is by focusing the sun on convex lens that is directed at sea water, so it can shrink the water faster. Acquisition of water depreciation using the tool obtained 95,000 cc / 95 liters, while 47.000 cc / 47 liters obtained from without tools. From this study it can be concluded that the value obtained yields a positive value, where the use of the tool from the volume of each volume filled 100 liters with a ratio of 1: 1 from the analysis obtained from using a tool faster 56% using tools with upper 14322.90 Of the 99% confidence interval received. So from the shrinkage using a faster tool, the depreciation of sea salt raw materials with convergent convex lenses can be applied directly as a technological reasoning.
One of the process making a creamer is the process of mixing liquid glucose, oil, emulsion powder and water that produces liquid creamer (wet mix / liquid mix). The wet mix results often not match with the standard which can affect the results in the next process. This is the purpose of company to make improvements in controlling wet mix in order to decrease the number of wet mix failure produced. The method used in this research was DMAIC (Define, Measure, Analyze, Improve, Control). Previous data processing was using Seven Tools, with 3 of 7 tools which are the observation sheet (check sheet), pareto diagram, and fishbone diagram. Through data processing and analysis using DMAIC obtained 3 types of failure of semi-finished products (wet mix) which was wet mix as much as 38.8889%, wet mix gross as much as 36.1111%, and wet mix browning 25,0000% and obtained sigma value at Level 3.87. Define is the stage of defining quality problems, and defined the cause. Measure is the stage of measuring the failure rate of the product. Analyze is the stage of quality improvement by analyzing factors causing product failure. Improve is an action plan to improve quality by eliminating factors causing product failure. Control is the last stage of the Six Sigma project that emphasizes the documentation and dissemination of actions that have been done.
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