The article describes application of selected methods of technical diagnostics for assessing the operating status of precision gearboxes. Within the confines of experimental measurements in the field of physical metallurgy materials of diagnosed system were being examined while taking into account the process of degradation of material properties during operation of monitored gearboxes. Measurements and collecting of dynamic data were realized on 4 selected gearboxes where a high-frequency vibrations and acoustic emission (noise) measurements were carried out. Retrieved values were subsequently used for mutual correlation and verification of applied methods. Results of both selected methods underlined unsatisfactory operation status with 3 inspected gearboxes. Measured values were identified as being above suggested caution limit of Alarm 2, representing a level of danger.
Calculation of the machining parameters is one of the basic routine operations carried out before initializing the work and technological operations on a machine tool. Basis for calculating these parameters is obtained from the technical documentation in the form of rules, tables, catalogues and company literature. It can be concluded that this is a routine activity which represents a significant proportion of the activities performed before actual production of the product. It is exactly the routine activities that are possible to underpin and process well with the help of computers and appropriate application equipment. This contribution describes the design and implementation of a knowledge based system of calculation of the processing and operational machining parameters with the possibility of parameter correction with regard to specific technological equipment. The result is the obtaining of an optimal machine setting for machined range of products with a consideration for the production efficiency, durability of the cutting tool and the possibility of reusing the archived operational parameters.
The paper describes the research in the area of the application of diagnostic methods for assessment of the state of oil filling in cycloid gearbox of robotic manipulator. The experiments were realized on request of the manufacturer of the cycloid gearbox. Primarily, the two different methods were compared: an induction, magnetic method with the use of measurement system Cosmos-Steel Dust Checker and an RTG method, XRF (X-ray fluorescent method, analyses with use of X-ray radiation). These analytical methods provide the identification and quantification of emerging Fe abrasion particles occurring in the oil filling of the redactor. The results of the experiment pointed to the unsuitability of the application of the induction magnetic method for the assessment of an actual technical state of the cycloid gearbox. The reason for this lies in specific construction of the cycloid gearbox, with characteristic high operation temperatures of the oil filling, small dimensions, high transferred power, and gear ratio.
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