In this work, the influence of material type and sample fill density was evaluated. One PLA material was tested. Test specimens having different fill structure and density were printed from this material. Full honeycomb and gyroid shapes were used for the fill structure. The specimens had four different fill percentages for each structure: 10%, 25%, 50% and 75%. These bodies were compared to samples that were printed with 100% fill. Tensile test was performed on printed test pieces. The Zwick / Roell Z100 was used for testing and the surface hardness of the test specimens was measured by the Shore D method on a DIGI-Test II hardness tester. Fracture surfaces were evaluated on an Olympus DSX 500 optodigital microscope. The results showed that the shape of the fill did not significantly affect the values obtained by the tensile test. The hardness measurement results showed a different hardness on the bottom surface that was in contact with the printing pad and the top printing surface. Fractographic analysis revealed different types of fracture surfaces related to the printed fill structure.
In this study, the research on 316L steel manufactured additively using two commercially available techniques, Material Extrusion (MEX) and Laser Powder Bed Fusion of Metals (PBF-LB/M), were compared. The additive manufacturing (AM) process based on powder bed synthesis is of great interest in the production of metal parts. One of the most interesting alternatives to PBF-LB/M, are techniques based on material extrusion due to the significant initial cost reduction. Therefore, the paper compares these two different methods of AM technologies for metals. The investigations involved determining the density of the printed samples, assessing their surface roughness in two printing planes, examining their microstructures including determining their porosity and density, and measuring their hardness. The tests carried out make it possible to determine the durability, and quality of the obtained sample parts, as well as to assess their strength. The conducted research revealed that samples fabricated using the PBF-LB/M technology exhibited approximately 3% lower porosity compared to those produced using the MEX technology. Additionally, it was observed that the hardness of PBF-LB/M samples was more than twice as high as that of the samples manufactured using the MEX technology.
This study was conducted to investigate the determination of the conditions for evaluation friction-wear properties of the thin layers and coatings on structural 16MnCr5 steel. The AlCrVN coatings with the thickness of 2.0 µm were generated on the un-nitrided and nitrided materials under the same conditions. The frictionwear properties of the layers and coatings were evaluated by the ball-on-flat method on The Universal Mechanical Tester 3 (UMT-3) with different test forces. The obtained results showed that the friction-wear properties of AlCrVN-coated materials changed markedly when the force reaches a certain value. The most suitable conditions for evaluating the properties of thin hard coatings have been determined.
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