This paper presents an effective framework to automatically construct 3D quadrilateral meshes of complicated geometry and arbitrary topology adapted for parametric studies. The input is a triangulation of the solid 3D model’s boundary provided from B-Rep CAD models or scanned geometry. The triangulated mesh is decomposed into a set of cuboids in two steps: pants decomposition and cuboid decomposition. This workflow includes an integration of a geometry-feature-aware pants-to-cuboids decomposition algorithm. This set of cuboids perfectly replicates the input surface topology. Using aligned global parameterization, patches are re-positioned on the surface in a way to achieve low overall distortion, and alignment to principal curvature directions and sharp features. Based on the cuboid decomposition and global parameterization, a 3D quadrilateral mesh is extracted. For different parametric instances with the same topology but different geometries, the MEG-IsoQuad method allows to have the same representation: isotopological meshes holding the same connectivity where each point on a mesh has an analogous one into all other meshes. Faithful 3D numerical charts of parametric geometries are then built using standard data-based techniques. Geometries are then evaluated in real-time. The efficiency and the robustness of the proposed approach are illustrated through a few parametric examples.
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