Gravity-feed drilling is the most commonly used method for micro-hole drilling in glass with spark assisted chemical engraving (SACE). This paper proposes a method allowing the systematic characterization of this drilling method. The influences of voltage, tool shape and force are investigated. It is found that SACE gravity-feed drilling shows two regimes depending on the drilling depth. During the first 200–300 µm, the discharge regime, controlled by the number of discharges inside the gas film, allows fast drilling (up to about 100 µm s−1). For deeper depths, the drilling is controlled by the hydrodynamic regime in which the drilling speed is limited by the flow of the electrolyte inside the micro-hole resulting in slow drilling of typically 10 µm s−1. Furthermore, it is shown how the gas film build-up time is limiting the drilling speed.
Spark-assisted chemical engraving (SACE) is a promising micro-machining technology for the low-cost machining of holes and channels in non-conducting materials, such as glass and some ceramics. Despite the complexity of SACE due to the interdependency of thermal, electrochemical and mechanical effects, the key data of the machining process can be obtained from only a few signals. Possible process surveillance signals are analysed and discussed. In particular, the current flowing between the electrodes is analysed. It is shown that various information can be deduced from it, such as qualitative indications of the local electrolyte temperature, differentiation between machining and non-machining and the distinction between the presence and absence of a gas film. However, so far no direct link between the current and the instantaneous material removal rate could be found. Experimental results are presented and the possibility of active process control based on current measurement is discussed.
Abstract-Interventional radiology is a minimally invasive procedure where thin instruments, guidewires and catheters or stents are steered through the patient's vascular system under X-ray imaging for treatment of vascular diseases. The complexity of these procedures makes training in order to master hand-eye coordination, instrument manipulation and procedure protocols for each radiologist mandatory. In this paper, we present a computer-based real-time simulation of interventional radiology procedures, which deploys a very efficient physics-based thread model to simulate the elastic behavior of guidewires and catheters. A fast collision detection scheme provides continuous collision response, which reveals more details of arterial walls than a centerline approach. Furthermore rendering techniques for realistic X-ray effect have been implemented. Our simulation structure is updated at a haptic rate of 500 Hz, thus contributing to physical realism.
Virtual reality based simulation is an appealing option to supplement traditional clinical education. However, the formal integration of training simulators into the medical curriculum is still lacking. Especially, the lack of a reasonable level of realism supposedly hinders the widespread use of this technology. Therefore, we try to tackle this situation with a reference surgical simulator of the highest possible fidelity for procedural training. This overview describes all elements that have been combined into our training system as well as first results of simulator validation. Our framework allows the rehearsal of several aspects of hysteroscopy-for instance, correct fluid management, handling of excessive bleeding, appropriate removal of intrauterine tumors, or the use of the surgical instrument.
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