In the manufacturing of dies and molds, vibrations may represent serious problems, since the finishing tool used is usually slender (high Length / Diameter ratio) in order to machine deep cavities with complex geometry, typical of these products. Vibration is an undesirable phenomenon in any machining operation as it can lead to poor surface finish, lower material removal rate and increased tool wear. The use of impact dampers in the tool has proven to be an effective method for reducing vibration in machining processes. Damping occurs through energy dissipation and linear momentum exchange during intermittent collisions between the main structure (in this case the milling tool) and a free mass (spheres or cylinders placed within a tool cavity). Although efficient, these types of dampers are highly nonlinear. Thus, the aim of this work is to analyze the effect of different materials and geometries (steel spheres, tungsten spheres and steel cylinders) acting as impact dampers inside a ball nose end milling tool. To do so, milling of a convex D6 steel surface was performed, comparing commercial tool holders with dampened ones. The results showed that the tools with impact dampers generated lower values of roughness in the workpiece (around 30% of the value observed in the conventional steel tool holder for the case of steel cylinders and around 40% for both spheres) and presented lower levels of vibration when compared to the same tool without the impact damper, mainly in the machining of workpiece regions where radial and tangential forces are predominant. The tool which used tungsten spheres generated roughness surfaces similar to those obtained with steel spheres, while the tool that used steel cylinders only generated lower roughness in the regions where the axial force component is not predominant, which shows that their performance is highly dependent on the resulting force direction.
The increasing use of titanium and its alloys in the manufacture of implants results from the simultaneous presence of excellent biocompatibility, relatively low density, high mechanical properties and corrosion resistance. Unlike the excellent application characteristics, titanium is classi ed as a di cult-to-machine material. Therefore, one constant challenge for implant manufacturers is to correctly choose turning tools for each application. This work aims to compare the useful life of the uncoated insert with other three types of coatings on carbide tools, titanium aluminium nitride (TiAlN), aluminum chromium nitride (AlCrN) and titanium nitride / titanium carbonitride multilayer coating (TiN + TiCN). Turning experiments were performed using grade 4 commercially pure titanium (typically used in dental implants), testing two cutting speeds for each tool used. The tests were carried out in a CNC rotary head lathe, using cutting uid in abundance. The results showed that the uncoated insert achieved the shortest life due to its worst properties (lower surface hardness, higher friction coe cient and lower maximum working temperature), even with its supposedly higher chemical stability with titanium. On the other hand, the tool with the TiN + TiCN multilayer coating obtained the longest tool life among the four tested inserts. This occurred because this is an insert with low coe cient of friction and with multilayer structure coating, what increases its resistance against the wear mechanism that occurred predominantly in this application, which was attrition. Even with the increased cutting speed, this coating also achieved the best result.
The increasing use of titanium and its alloys in the manufacture of implants results from the simultaneous presence of excellent biocompatibility, relatively low density, high mechanical properties and corrosion resistance. Unlike the excellent application characteristics, titanium is classified as a difficult-to-machine material. Therefore, one constant challenge for implant manufacturers is to correctly choose turning tools for each application. This work aims to compare the useful life of the uncoated insert with other three types of coatings on carbide tools, titanium aluminium nitride (TiAlN), aluminum chromium nitride (AlCrN) and titanium nitride / titanium carbonitride multilayer coating (TiN + TiCN). Turning experiments were performed using grade 4 commercially pure titanium (typically used in dental implants), testing two cutting speeds for each tool used. The tests were carried out in a CNC rotary head lathe, using cutting fluid in abundance. The results showed that the uncoated insert achieved the shortest life due to its worst properties (lower surface hardness, higher friction coefficient and lower maximum working temperature), even with its supposedly higher chemical stability with titanium. On the other hand, the tool with the TiN + TiCN multilayer coating obtained the longest tool life among the four tested inserts. This occurred because this is an insert with low coefficient of friction and with multilayer structure coating, what increases its resistance against the wear mechanism that occurred predominantly in this application, which was attrition. Even with the increased cutting speed, this coating also achieved the best result.
In the manufacturing of dies and molds, vibrations may represent serious problems, since the finishing tool used is usually slender (high Length / Diameter ratio) in order to machine deep cavities with complex geometry, typical of these products. Vibration is an undesirable phenomenon in any machining operation as it can lead to poor surface finish, lower material removal rate and increased tool wear. The use of impact dampers in the tool has proven to be an effective method for reducing vibration in machining processes. Damping occurs through energy dissipation and linear momentum exchange during intermittent collisions between the main structure (in this case the milling tool) and a free mass (spheres or cylinders placed within a tool cavity). Although efficient, these types of dampers are highly nonlinear. Thus, the aim of this work is to analyze the effect of different materials and geometries (steel spheres, tungsten spheres and steel cylinders) acting as impact dampers inside a ball nose end milling tool. To do so, milling of a convex D6 steel surface was performed, comparing commercial tool holders with dampened ones. The results showed that the tools with impact dampers generated lower values of roughness in the workpiece (around 30% of the value observed in the conventional steel tool holder for the case of steel cylinders and around 40% for both spheres) and presented lower levels of vibration when compared to the same tool without the impact damper, mainly in the machining of workpiece regions where radial and tangential forces are predominant. The tool which used tungsten spheres generated roughness surfaces similar to those obtained with steel spheres, while the tool that used steel cylinders only generated lower roughness in the regions where the axial force component is not predominant, which shows that their performance is highly dependent on the resulting force direction.
EMBRACEMENT, BOND AND CORRESPONSABILITY OF CARE:perceptions about the return of the embracement user and not inserted in a PSCC III from the perspective of health professionals Psychosocial Care Centers (PSCC) are public services that substitute psychiatric hospitals that work in an antimanicomial logic, with the primary function of treating patients with severe mental disorders and psychological distress in their territory. The inicial embracement device is one of the important tools used in PSCC, having the ability to receive -through qualified listeningthe demand of the user who uses the health system and who comes to the service looking for help. This research has as aims to understand, from the workers' perspective, the return of users already embraced and not inserted in a PSCC III of the city of São Paulo to a new embracement in this service. Focus Groups and Narrative were the techniques used for data construction in this research with qualitative approach and Hermeneutics was used for understanding and analysis of the data. At the end of this research, it was concluded that the understanding about the perception of professionals about the reasons that lead users already welcomed and not inserted in a CAPS III to return to a new reception is wide and says a lot about the work relationships involved in the service in question.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.