The objective of this study was to evaluate the feasibility of construction and demolition (C&D) waste wood to produce of particleboard. The raw material was obtained from a waste recycling company and it was divided into four types of materials: MDF (medium density fiberboard), MDP (medium density particleboard), plywood and timber. After reduction of these wood product residues to particles, particleboards were produced, in the UFPR Laboratory, with urea-formaldehyde resin and a target density of 0,75 g / cm³ and their physical and mechanical properties were determined. Particleboards made from industrial Pinus spp. particles were also produced as control samples. C&D wood waste showed potential for use as raw material for particleboard. The properties of particleboard made of recycled timber, MDP, plywood and the mixture of the four sources of material indicated that particleboard industries could use these waste resources for the production of the inner layer of MDP products.Universidad del B í o -B í o Maderas. Ciencia y tecnología 20(4): 681 -690, 2018 The amount and composition of C&D waste depend on its origins as it is associated with regional construction techniques and material types. The range of wood products in the United States C&D waste was estimated to be 6-7% (Cochran and Townsend 2010), while in Brazil, the amount of wood can be even higher, 10-16% (Miranda et al. 2009).Recycling of C&D waste is already common practice in most EU countries.
Este trabalho teve como objetivo avaliar o potencial de uso de diferentes aditivos químicos e métodos de formação na produção de compósitos cimento-madeira com clone de Eucalyptus saligna. Utilizou-se o cimento Portland tipo CP II-Z, como aglutinante mineral, e cloreto de cálcio (CaCl2) e cloreto de magnésio (MgCl2),como aceleradores de cura do cimento. Os painéis cimento-madeira foram produzidos pelo método de prensagem na prensa de pratos de 50,5 x 38,5 x1,5 cm, e pelo método de adensamento por vibrocompactação em dimensões de 35 x 7 x1,5 cm. Os painéis foram formados com densidade nominal de 1 g/cm³ e relação cimento:madeira de 2,75:1. Com base nos resultados, pode-se concluir que: (I) os testes de hidratação mostraram que a madeira é compatível com o cimento Portland tipo II; (II) o uso de cloreto de cálcio e de magnésio na proporção de 3% em relação à massa do cimento proporcionou incremento nas propriedades físicas e mecânicas dos painéis produzidos pelos dois métodos de formação avaliados; (III) os painéis produzidos pelo método de adensamento por vibrocompactação apresentaram menor densidade média, maior estabilidade dimensional e melhor tração perpendicular do que os painéis produzidos pelo método tradicional de prensa de pratos.Palavras-chave: Compósito cimento-madeira; vibro compactação; aceleradores de cura. AbstractWood-cement boards of Eucalyptus saligna with different chemical additives and methods of formation. The aim of this work was evaluate the potential use of different chemical additives and methods of formation for wood-cement composites with Eucalyptus saligna clones. Portland cement type II-Z was used as mineral bonding and Calcium chloride (CaCl2) and Magnesium chloride (MgCl2) as accelerator of the cement hydration. The wood-cement panels were produced by the cold press method with dimensions of 50.5 x 38.5 x1.5 cm, and by vibro-compaction densification with 35 x 7 x 1.5 cm. Both methods used a nominal density of 1.0 g/cm3 and wood: cement ratio of 1:2.75. Main results: (I) Hydration tests showed that E. saligna wood is compatible with Portland cement type II; (II) Use of Calcium and magnesium chlorides at 3% in relation of the cement dry weight improve physical and mechanical properties of wood-cement composites produced by studied methods; (III) Composites produced by vibro-compaction densification presented lower density, higher dimensional stability and higher internal bond than composites produced by the traditional cold press method.Keywords: Cement-wood composites; vibro-compaction; chemical accelerators.
Wood-cement composite (WCC) is a potential construction material for tropical regions, due to its physico-mechanical properties and resistance to decay and fungi attack. However it is important to test alternative production methods and wood materials that are easier and cheaper than those traditionally used, in order to create a higher demand for this product. The aim of this work was to evaluate the use of wood from four Amazonian species (Eschweilera coriaceae, Swartzia recurva, Manilkara amazonica and Pouteria guianensis) in the production of wood-cement composites through a vibro-dynamic compression process, an alternative method to the use of a hydraulic press. The inhibition degree caused by the wood to the cement cure, measured by the factor CA, indicated that all species were compatible with Portland cement (CP II-Z). WCC with densities higher than 1,100 kg m-3 (produced with E. coriaceae and S. recurva particles) showed compressive strength values higher than 10 MPa, which fulfills the minimum requirement for lightweitgh reinforced concrete blocks for structural use.
ResumoEsta pesquisa teve por objetivo avaliar a qualidade dos painéis compensados multilaminados produzidos com lâminas de madeira de Sequoia sempervirens (D. Don) Endl. Foram produzidos em laboratório compensados com cinco lâminas de 2,0 mm de espessura, colados com resina ureia-formaldeído (UF), com duas diferentes formulações de batida de cola e gramaturas. Os painéis foram prensados com pressão específica de 10 kgf/cm², temperatura de 110 ºC e tempo de prensagem de 10 minutos. Foram avaliadas as propriedades de resistência da linha de cola aos esforços de cisalhamento (RLC) e flexão estática paralelo e perpendicular (MOE e MOR). De uma forma geral, as diferentes formulações da batida de cola e gramaturas não afetaram significativamente os resultados das propriedades dos painéis, o que representa um aspecto importante sob o ponto de vista econômico. Os valores médios de RLC e percentagem de falhas na madeira atendem aos requisitos mínimos da norma EN 314-2 (1993). Os resultados obtidos nesta pesquisa indicam a possibilidade de uso de lâminas de sequoia para o miolo de painéis compensados para uso interior e de forma associada com lâminas de espécies com maior resistência mecânica nas capas. Palavras-chave: Lâminas de madeira; sequoia; compensado; ureia-formaldeído. Abstract Production of plywood using veneers of Sequoia sempervirens and urea-formaldehyde resin.This research was carried out to evaluate the quality of plywood made from wood veneer of Sequoia sempervirens. It was produced in laboratory plywood composed by five veneers with 2.0 mm thick, bonded with urea-formaldehyde resin (UF) with two different formulations of glue and amount of glue spread. The panels were pressed with specific pressure of 10 kgf/cm², temperature of 110 °C and pressing time of 10 minutes. It was evaluated the properties of the glue line shear strength (RLC) and static bending (MOE and MOR) parallel and perpendicular. In general, the different adhesive formulations and amount of spread glue did not significantly affect the results of the properties of the panels, which represent an important aspect on the economic point of view. The mean values of RLC and percentage of wood failure meet minimum requirements of standard EN 314-2 (1993). The results of this research revealed the possibility to using the veneers of sequóia for the core of internal use plywood associated with greater strength species on the faces.
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