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A prototype structural neural system (SNS) is tested for the first time and damage detection results are presented in this study. The SNS is a passive online structural health monitoring (SHM) system that mimics the synaptic parallel computation networks present in the human biological neural system. Piezoelectric ceramic sensors and analog electronics are used to form neurons that measure strain waves generated by damage. The sensing of strain waves is similar to the proven nondestructive evaluation (NDE) technique of acoustic emission (AE) monitoring. Fatigue testing of a composite specimen on a four-point bending fiXture is performed, and the SNS is used to monitor the specimen for damage in real time. The prototype SNS used four sensors as inputs, but the number of inputs can be in the tens or hundreds depending on the type of SNS processor used. This is an area of continuing development. The SNS has two channels of signal output that are digitized and processed in a computer. The first output channel tracks the propagation of waves due to damage, and the second output channel provides the combined AE responses of the sensors. The data from these two channels are used to predict the location of damage and to qualitatively indicate the severity of the damage. Overall, this study shows that the SNS can detect damage growth in composites during operation of the structure, and the SNS architecture has the potential to tremendously simplify the AE technique for use in on-board SHM. Ten or more input neurons can be used, and still only two output channels are needed. Two levels of monitoring are possible using the SNS; a coarser SHM approach, or an on-board NDE approach. The SHM approach uses the SNS with a coarse grid of neurons to monitor and detect damage occurring in a general area during operation of the structure. The SNS will indicate where and when a more sensitive inspection is needed which can be done using ground-based NDE techniques. The on-board NDE approach uses the SNS with a fine coverage of neurons for highly sensitive NDE which continuously listens for damage and provides real-time processing and information about any damage in the structure and the performance limits and safety of the vehicle.

Structural Health Monitoring (SHM) of a wind turbine blade using a Structural Neural System (SNS) is described in this paper. Wind turbine blades are composite structures with complex geometry and sections that are built of different materials. The 3D structure, large size, anisotropic material properties, and the potential for damage to occur anywhere on the blade makes damage detection a significant challenge. A SNS based on acoustic emission (AE) monitoring (passive listening) was developed for practical low cost SHM of large composite structures such as wind turbine blades. The SNS was tested to detect damage initiation and propagation on a 9 m long wind turbine blade during a quasi-static proof test to failure at the National Renewable Energy Laboratory test facility in Golden, Colorado. Twelve piezoelectric sensors were bonded on the surface of the wind turbine blade and connected to form four continuous sensors which were used in the SNS to determine damage locations. Although 12 sensors monitored the wind turbine blade, the SNS produces only two analog output signals; one time signal to determine and locate damage, and a second time signal containing combined AE waveforms. Testing of the wind turbine blade produced some interesting results. After initial emissions due to settling of the blade diminished, damage initiated at one location on the blade. As the load was increased, damage occurred in a sequence at three other locations until there was a catastrophic buckling failure of the blade. The buckling occurred above the design load for the blade, and was due to the carbon spar cap disbonding from the fiberglass shear web under compressive bending stress. The SNS indicated the general area where the damage started and how the damage progressed, which is valuable information for verifying and improving the blade design and the manufacturing procedure. Strain gages on the blade did not provide a clear indication of damage until buckling occurred. A major outcome of this testing was to provide confidence that SHM of large composite structures that have complex geometry and multiple materials is practical using a simple, low cost SNS.

The objective of this study (Part II) paper is to develop a dry actuator for wider application than the wet actuator. To form a dry actuator, a carbon nanofiber (CNF) actuator is based on a solid polymer electrolyte (SPE). The SPE film is prepared from polymethyl methacrylate (PMMA), an ion-exchange material, a plasticizer, and a solvent by the solution casting method. Ion conductivity studies were carried out to characterize the electrochemical properties of the SPE. Electrochemical impedance spectroscopy was performed to understand the electrochemical cell of the dry actuator. The actuator was tested in a dry environment at various voltages and frequencies and the tip displacement was measured using a laser displacement sensor. Compared to previous single wall carbon nanotube buckypaper actuators, the dry-based CNF actuator requires a little higher voltage to actuate, but it is two orders of magnitude lower in cost. Compared to the liquid-based actuator, the solid electrolyte-based actuator is slower and the displacements are smaller. These results have verified the principle of the CNF dry actuator. Further development of this new smart material could lead to practical smart structures applications in which the CNF hybrid material could be used as a muscle layer on structures, or as the structural material itself.

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