No abstract

Fractal cathode flow-fields, inspired by the flow mechanism of air inside lungs, can provide homogeneous, scalable and uniform distribution of reactants to polymer electrolyte fuel cell (PEFC) electrodes. However, the complex 3D flow-fields demonstrated previously face manufacturing challenges, such as requiring selective laser sintering, an additive manufacturing method that is expensive to scale up. Here, a lung-inspired cathode flow-field is introduced and fabricated using low-cost, lightweight printed circuit boards (PCB). The uniformity and alignment between individual PCB layers producing the fractal hierarchy of flow channels have been characterised using X-ray computed tomography (X-ray CT). The performance of the fractal flow-field exceeds that of conventional single-serpentine flow-fields and is particularly beneficial when operating on air with a low relative humidity. The lung-2 inspired design is shown to lead to a more stable operation than the single-serpentine design, as a result of uniform distribution of reactants.

Techniques for evaluating water management are critical to diagnose the performance of polymer electrolyte membrane fuel cells (PEMFCs). Acoustic emission as a function of polarisation (AEfP) has been recently introduced as a non-invasive, non-destructive method to analyse the water generation and removal inside a PEMFC during polarisation. AEfP was shown to provide unique insight into water management within a conventional PEMFC and correlating it to cell performance. Here, AEfP is used to characterise the performance of fractal PEM-FCs by evaluating the hydration conditions inside them. This is achieved by probing the water dynamics inside two different fractal flow-field based PEMFCs, namely 1-way and 2-way fractal PEMFCs, and measuring the corresponding acoustic activity generated from them. AEfP is performed on the fractal PEMFCs under relatively humid (70% RH) and fully humidified (100% RH) reactant relative humidity (RH) conditions. Flooding in the 2-way fractal PEMFC, as opposed to the 1-way fractal PEMFC, is demonstrated under different operating conditions by the relatively higher acoustic activity it generates. Corroborating evidence of flooding in the 2-way fractal flow-field under different conditions is provided by its polarisation curves, impedance tests and galvanostatic (current hold) measurements.