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‘Wet’ thermal insulation, defined as the thermal insulation when clothing gets partially or fully wet, is an important physical parameter to quantify clothing thermal comfort. As the water/sweat gradually occupies the intra-yarn and inter-yarn air voids of the clothing material, the clothing intrinsic thermal insulation will be diminished and, hence, contribute to the loss of total insulation. In cold conditions, a loss in total thermal insulation caused by sweating may result in an inadequate thermal insulation to keep thermal balance and eventually leads to the development of hypothermia and cold injuries. Therefore, it is imperative to investigate the effect of clothing fit and moisture content on clothing ‘wet’ insulation. In this study, the ‘wet’ thermal insulation of three two-layer clothing ensembles was determined using a Newton thermal manikin. Four levels of moisture content were added to the underwear: 100, 200, 500 and 700 g. The clothing apparent ‘wet’ thermal insulation under different testing scenarios was calculated and compared. A third-degree polynomial relationship between the reduction in ‘wet’ thermal insulation and the moisture content added to underwear was obtained. Further, it was evident that the clothing fit has a minimal effect on the apparent ‘wet’ thermal insulation. The findings may have important applications in designing and engineering functional cold weather clothing and immersion suits.

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