A three-dimensional model for the simulation of concentration polarisation in a full-scale spiral wound reverse osmosis (RO) membrane element was developed. The model considered the coupled effect of complex spacer geometry, pressure drop and membrane filtration. The simulated results showed that, at a salt concentration of 10,000 mg/L and feed pressure of 10.91 bar, permeate flux decreased from 27.6 L/(m2 h) (LMH) at the module inlet to 24.1 LMH at the module outlet as a result of salt accumulation in the absence of a feed spacer. In contrast, the presence of the spacer increased pressure loss along the membranes, and its presence created vortices and enhanced fluid velocity at the boundary layer and led to a minor decrease in flux to 26.5 LMH at the outlet. This paper underpins the importance of the feed spacer’s role in mitigating concentration polarisation in full-scale spiral wound modules. The model can be used by both the industry and by academia for improved understanding and accurate presentation of mass transfer phenomena of full-scale RO modules by different commercial manufacturers that cannot be achieved by experimental characterization of the mass transfer coefficient or by CFD modelling of simplified 2D flow channels.
Friction and wear tests were performed on five Cu-based materials and three polyether ether ketone (PEEK)-based composites sliding against 17-4PH and 42CrMo4 coated with tungsten carbide-reinforced Ni-based coating. Two types of pin-on-disk specimens were used to represent the slipper/eccentric drive and piston/sleeve gap seal tribo-pairs in water hydraulic radial piston pumps. The experimental results showed that the QSn8-0.3 slipper material exhibited the highest steady-state friction coefficients for sliding against both 17-4PH (0.156) and coated-42CrMo4 (0.894). Glass fiber-reinforced PEEK exhibited the highest steady-state friction coefficients for sliding against the two specimens (0.540 and 0.420). The ZCuPb15Sn8/17-4PH showed the highest wear rate for the representative slipper/eccentric drive tribo-pair (26.86 × 10−6 mm/Nm); glass fiber-reinforced PEEK/17-4PH showed the highest wear rate for the representative piston/sleeve gap seal tribo-pair (46.91 × 10−6mm/Nm). The wear mechanisms of the two types of tribo-pairs were characterized through scanning electron microscopy, profilometry, and energy-dispersive spectroscopy analyses. Furthermore, the effects of hardness, pv values, coating, and reinforcement on the tribological behavior of the two types of tribo-pairs were analyzed.
With the enhancement of environmental protection awareness of the international community and the continuous promotion of green and sustainable development of manufacturing industry, water lubrication instead of mineral oil has become the future development trend due to its green, pollution-free, clean, safe, and sustainable advantages especially in ships, marine, coal mining, and other fields. In recent years, with the rapid development of water lubrication research, significant progress has been made in related research knowledge domain and discipline. A systematic and extensive assessment of water lubrication research has become increasingly important. The objective of this research is to reveal the research status, research hotspots, and development trends in the field of water lubrication. Therefore, CiteSpace was used to conduct a systematic bibliometric and scientometrical analysis of 1,792 publications from Web of Science core collection database (1997–2021). The results show that China and USA are the most productive countries in the field of water lubrication and have made outstanding contributions. Through the analysis of hot key words and co-citation references, this paper reviews the research status of water lubrication in three aspects: (1) lubricating medium modification; (2) material preparation; (3) surface optimization. It has become a research hotspot to promote the superlubricity contact interface and the application of nanotechnology. The results of this study can make a significant contribution to the development of water lubrication by providing a comprehensive understanding of the research status and research hotspots in this field. Personal understanding and discussion of research hotspots and research status are expected to provide insights into future research trends. In addition, this study will provide valuable references and guidelines for researchers who are interested in this field.
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