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This work is inspired by the current European policies that aim to reduce plastic waste. This is especially true of the packaging industry. The biocomposites developed in the work belong to the group of environmentally friendly plastics that can reduce the increasing costs of environmental fees in the future. Three types of short fibers (flax, hemp and wood) with a length of 1 mm each were selected as fillers (30% mass content in PHBV). The biocomposites were extruded and then processed by the injection molding process with the same technical parameters. The samples obtained in this way were tested for mechanical properties and quality of the molded pieces. A significant improvement of some mechanical properties of biocomposites containing hemp and flax fibers and quality of molded pieces was obtained in comparison with pure PHBV. Only in the case of wood–PHBV biocomposites was no significant improvement of properties obtained compared to biocomposites with other fillers used in this research. The use of natural fibers, in particular hemp fibers as a filler in the PHBV matrix, in most cases has a positive effect on improving the mechanical properties and quality of molded pieces. In addition, it should be remembered that the obtained biocomposites are of natural origin and are fully biodegradable, which are interesting and desirable properties that are a part of the current trend regarding the production and commercialization of modern biomaterials.

This study assessed the impact of alkali treatment of hemp and flax fibers on mechanical properties (determined by means of the uniaxial tensile test, impact tensile strength test and hardness test), processing properties (the course of the extrusion and injection process) and usable properties (shrinkage of molded pieces, degree of water absorption) of biocomposites on the base of poly (3-hydroxybutyric-co-3-hydroxyvaleric acid) (PHBV) biopolymer. For this purpose, 1 mm of length flax and hemp fibers was surface-modified by means of aqueous solution of NaOH (sodium hydroxide) with concentrations of 2%, 5% and 10%. The composites were made using the extrusion technology. The test specimens were produced by injection molding technology. In total, eight types of biocomposites with modified and non-modified fibers were produced, and each biocomposite contained the same filler content (15 wt.%). Their properties were compared in some cases with pure PHBV polymer. In the case of biocomposites filled with hemp fibers, it was noted that an increase of the alkalizing solution concentration improved most of the tested properties of the obtained biocomposites. On the other hand, in the case of flax fibers, there was a significant decrease in most of the mechanical properties tested for the composite containing fibers etched by 10% NaOH solution. The obtained results were verified by examining fibers and the destroyed specimens with a scanning electron microscope (SEM) and an optical microscope, which confirmed, especially, the significant geometry changes of the flax fibers etched by 10% NaOH solution. This procedure also resulted in a significant change of processing properties—a composite of this fiber type required about 20 °C lower temperature during the extrusion and injection molding process in order to obtain the right product. These results lead to the important conclusion that for each filler of the plant-origin and polymer matrix, the fiber alkalization method should be selected individually in order to improve the specific properties of biocomposites.

The paper presents the use of photogrammetric system for verification and optimization of the numerical simulation of sheet metal forming process. The use of GOM Argus photogrammetric system allowed determining the real values of the analyzed drawpiece strains, construction of real Forming Limit Curve (FLC) and comparing them with the limit strain values resulting from the FLC. The knowledge of the drawpiece real strain distribution in the sheet metal forming optimization process allows, by using the numerical simulation in the eta/Dynaform commercial software, to estimate the optimum value of the friction coefficient that was taken into account in the numerical simulation. The GOM Argus system was also used to assess the impact of selected technological parameters on the accuracy of sheet metal forming drawpiece shape in comparison with the theoretical CAD model. An attempt to optimize the process to obtain the correct geometry of the drawpiece has been also carried out.

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