The Upper Devonian-Lower Mississippian Bakken petroleum system, including the Bakken, Lower Lodgepole, and Upper Three Forks formations, is a widespread unit within the central and deeper portions of the Williston Basin in Montana, North Dakota, and the Canadian provinces of Saskatchewan and Manitoba. The USGS estimated that the U.S. portion of the Bakken Formation contains between 3 and 4.3 billion barrels of undiscovered, recoverable oil, 1.85 Tcf of associated/dissolved natural gas and 148 million barrels of natural gas liquid; the Upper Three Forks Formation is estimated to contain 20 billion barrels of oil, with approximately 2 billion barrels of recoverable oil. There are extensive horizontal drilling and multi-stage hydraulic fracturing activities targeting these two formations. Those horizontal wells typically have 10,000 ft lateral sections in pay zones and multi-stage hydraulic fracturing with 24 to 36 stages. The extensive well paths bring numerous challenges, including precisely landing the curve, enhancing drilling rig operating conditions to obtain measuring while drilling (MWD) system optimal performance, and avoiding drilling into undesirable formations. Overlooking some or all of these conditions could lead to unnecessary high dogleg severity (DLS), poor rate of penetration (ROP), unnecessary trips and sidetracks to name a few. All these conditions could ultimately add additional time and cost to the drilling and completion program of the well and in the worst-case lower future production rates to the operator. Several practical field techniques and technology applications are presented as solutions to help optimize ROP, reduce non-productive rig time and chances of sidetracks. Several field examples were analyzed. The techniques gained are valuable for developing optimal drilling practice procedures, and improving drilling operations and future well production.
The introduction of new, wear-resistant polycrystalline diamond compact (PDC) bit cutter technology in recent years has dramatically increased the demand for increased torque output from the positive displacement motor (PDM). The commercial introduction of pre-contoured (i.e., equidistant rubber thickness) stators in 2000 solved the theoretical technical challenge of developing very high torque output in a PDM. Yet, in cost-sensitive, land-based drilling markets where conventional power sections are still a major factor, the requirement for traditional motor power section construction restricted the rate of penetration improvements. Recent developments in the chemistry of the standard stator elastomer have enabled a step-change improvement in the performance and durability of the power sections in PDMs. This premium elastomer, manufactured in conventional stator cans, can generate higher differential pressure and subsequently more torque, while achieving increased durability, even in some of today's oil-based drilling environments. This higher level of torque and increased downhole durability is ideally suited for the increasing toughness and aggressiveness of today's premium PDC bit. This paper will review in detail this innovative motor technology, describe how it enables reaching higher performance levels, and present several case histories illustrating this performance enhancement.
Although drilling horizontal wells in US-land unconventional shale plays has increased exponentially in the last few years, maximizing well productivity and improving drilling efficiency remains a major challenge. Well placement in the sweet spot and extended laterals help maximize productivity. Drilling a curve with higher dogleg severity (DLS) reduces its verticalsection and maximizes the length of subsequent lateral section in the productive zone. Wells in US shale plays demand a DLS of 10 to 14 deg/100 ft, but achieving high DLS presents numerous drilling challenges: rotating a steerable motor with a high adjustable kick-off sub (AKO) angle could result in bottomhole assembly (BHA) fatigue failure and premature damage to the bit; drilling in oriented mode limits the transfer of weight to the bit, reducing the rate-of-penetration.These challenges led to the development and successful testing of a new steerable optimized design motor (ODM) with a short bit-to-bend (BTB) distance. In some cases, the ODM drilled all sections, including high-DLS curves, tangents and laterals with precise directional control and well placement with one BHA. Using the ODM helped the operator achieve higher build rates at lower AKO angle settings; rotate the BHA in well profiles where previously used motors could be operated only in slide mode, and maximize the length of curve interval drilled in rotary mode at higher RPMs. The new system significantly improved drilling performance with excellent directional control. Drilling high-DLS curves increased the length of laterals, enabling additional recovery of gas. This paper will discuss the design, modeling and results of horizontal type wells drilled using the steerable ODM in the Marcellus unconventional shale play.
The US-land unconventional shale plays have initiated an exponential increase in the number of horizontal wells drilled and completed in the last decade. Maximizing well productivity and improving drilling efficiency has always been a major challenge. Well placement in the sweet spot and extended laterals help maximize productivity. Curve intervals drilled with higher dogleg severity (DLS) have a reduced vertical-section which maximizes the length of subsequent lateral section in the productive zone. Wells in US shale plays are usually drilled with a DLS of 10 to 14 °/100 ft, but achievinghigh DLS presents numerous drilling challenges: rotating a steerable motor with a high adjustable kick-off sub (AKO) angle could result in bottomhole assembly (BHA) fatigue failure and premature damage to bit; drilling in oriented (slide) mode limits weight transfer to the bit which may reduce the rate-of-penetration (ROP). These challenges led to the development and successful testing of a new steerable optimized designmotor (ODM) with a short bit-to-bend (BTB) distance. In some cases, the ODM motor drilled all sections, including high-DLS curves, tangents and laterals with precise directional control and well placement with one BHA. The ODM has helped the operator to achieve higher DLS at lower AKO angle settings, enabled rotating the BHA in well profiles where previously used motors could be operated only in slidemode and maximized the length of curve interval drilled in rotary mode at higher RPMs. Drilling high- DLS curves increased the length of laterals, enabling additional recovery of gas. The new system significantly improved drilling performance with excellent directional control. This paper will discuss the design, modeling and results of horizontal type wells drilled using the steerable ODM in the Fayetteville Shale unconventional play.
Although drilling horizontal wells in US-land unconventional shale plays has increased exponentially in the last few years, maximizing well productivity and improving drilling efficiency remains a major challenge. Well placement in the sweet spot and extended laterals help maximize productivity. Drilling a curve with higher dogleg severity (DLS) reduces its verticalsection and maximizes the length of subsequent lateral section in the productive zone. Wells in US shale plays demand a DLS of 10 to 14 deg/100 ft, but achieving high DLS presents numerous drilling challenges: rotating a steerable motor with a high adjustable kick-off sub (AKO) angle could result in bottomhole assembly (BHA) fatigue failure and premature damage to bit; drilling in oriented mode limits the transfer of weight to the bit, reducing the rate-of-penetration (ROP). These challenges led to the development and successful testing of a new steerable optimized design motor (ODM) with a short bit-to-bend (BTB) distance. In some cases, the ODM drilled all sections, including high-DLS curves, tangents and laterals with precise directional control and well placement with one BHA. Using the ODM helped the operator achieve higher build rates at lower AKO angle settings; rotate the BHA in well profiles where previously used motors could be operated only in slide mode, and maximize the length of curve interval drilled in rotary mode at higher rotations per minute (RPM). The new system significantly improved drilling performance with excellent directional control. Drilling high-DLS curves increased the length of laterals, enabling additional recovery of gas. This paper discusses the design, modeling and results of horizontal type wells drilled using the steerable ODM in the Marcellus unconventional shale play.
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