Featured Application: The obtained data and model from the research can be useful for the design of a pneumatic braking system and the development of advanced brake control strategy with respect to multi-axle heavy vehicles in the future.Abstract: This study aims to investigate the hysteresis characteristics of a pneumatic braking system for multi-axle heavy vehicles (MHVs). Hysteresis affects emergency braking performance severely. The fact that MHVs have a large size and complex structure leads to more nonlinear coupling property of the pneumatic braking system compared to normal two-axle vehicles. Thus, theoretical analysis and simulation are not enough when studying hysteresis. In this article, the hysteresis of a pneumatic brake system for an eight-axle vehicle in an emergency braking situation is studied based on a novel test bench. A servo drive device is applied to simulate the driver's braking intensions normally expressed by opening or moving speed of the brake pedal. With a reasonable arrangement of sensors and the NI LabVIEW platform, both the delay time of eight loops and the response time of each subassembly in a single loop are detected in real time. The outcomes of the experiment show that the delay time of each loop gets longer with the increase of pedal opening, and a quadratic relationship exists between them. Based on this, the pressure transient in the system is fitted to a first-order plus time delay model. Besides, the response time of treadle valve and controlling pipeline accounts for more than 80% of the loop's total delay time, indicating that these two subassemblies are the main contributors to the hysteresis effect.
Abstract:The objective of this study is to investigate the effects of key factors on the powertrain loading dynamic characteristics and fatigue damage. First, the engine and the transmission output shaft torque of a multi-axle vehicle powertrain system were measured by proving grounds (PG) testing and analyzed with a conclusion that the powertrain loading changes were mainly related to three key factors: the mean engine torque, the harmonic engine torque, and the vibration properties of the system. Subsequently, a dynamic model considering the three factors was built and validated by the test data. Finally, fatigue damage of shaft parts and gear parts were calculated to investigate the influence degrees of the three factors. The results show that, the harmonic engine torque and the vibration properties of the powertrain system have a great influence on the fatigue damage of shaft parts, and the mean engine torque is the main factor causing the fatigue damage of gear parts.
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