Permeation grouting estimation is important for the design of grouting engineering. Filtration effects and rheological behavior play a key role in permeation grouting diffusion of cement-based grouts. To better understand the effect of filtration and grout rheological behavior on the grouting diffusion mechanism, one-dimensional permeation grout injections in sand columns under constant flow rate were performed by a self-developed experimental procedure. Experimental results showed that there were dramatic variations in rheological parameters and porosity along the diffusion distance. However, the rheological parameters changed slightly with time for each position. Based on the experimental results, a numerical model considering the filtration effect and grout rheological behavior was established to describe the mechanism of grout flow in porous media. In addition, numerical solutions from the proposed model are compared with the experimental results. The comparative results showed that the proposed numerical method can match the laboratory tests well. Finally, the effects of the grout flow velocity and the water/cement ratio of the grout on the diffusion mechanism are also discussed.

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In the treatment of goafs in traffic engineering, technical problems such as those related to large-volume grouting and the precise control of material properties are often encountered. To address these issues, we developed a new composite material comprising cement-fly ash-modified sodium silicate (C-FA-MS). The setting time, fluidity, unconfined compressive strength, and microstructure were varied for different proportions of cement-sodium silicate (C-S) slurry, cement-fly ash-sodium silicate (C-FA-S) slurry, and C-FA-MS slurry, and their performances were compared and analysed. The experimental results showed that the initial setting time of the slurry was the shortest when both the original sodium silicate volume ratio ( V S ) and modified sodium silicate volume ratio ( V MS ) were 0.2. The final setting time of the C-S and C-FA-S slurries tended to decrease but then increased with decrease in V S , while that of the C-FA-MS slurry increased with lower V MS . The fluidity of the C-FA-S and C-FA-MS slurries decreased with decrease in V S or V MS at different fly ash admixture ratios. The consolidation compressive strength of C-S increased with decreasing V S , while that of C-FA-S showed a considerable increase only when V S decreased from 0.4 to 0.2. Meanwhile, the compressive strength of the C-FA-MS concretions first increased and then decreased with decrease in V MS . Microstructural analysis revealed that there were more cracks in the C-S agglomerate, the fly ash in the C-FA-S agglomerate reduced the relative density of the skeletal structure, and the stronger cross-linking in the C-FA-MS agglomerate improved the strength of the agglomerate. Under the condition of unit grouting volume, the cost of the C-FA-MS slurry was approximately 44.7% and 31.3% lower than that of the C-S and C-FA-S slurries, respectively. The new C-FA-MS material was applied for the treatment of the goaf in the Wu Sizhuang coal mine. Core drilling detection and audiofrequency magnetotelluric survey revealed that the goaf was sufficiently filled.

The migration velocity model and seepage pressure model of suspension grout with plane-parallel flow state in porous media were proposed based on mass conservation equation, seepage flow continuity equation, linear filtration law, and pressure gradient equations. The effect of the particle filtration process of suspension with distance on the migration velocity, pressure gradient, and seepage pressure was analysed. By using the independently developed monomer combined type osmotic grouting device, the diffusion velocity field and pressure field of cement slurry in sand layer were studied. Then, the value of model test was compared with the filtration theoretical values and without filtration theoretical values. Results show that the difference between the value of migration velocity with neglecting filtration effect and that of the model test was 1.2~17 times. With the decreased of K c/K 0, the theoretical value and the experimental value of filtration velocity decreased along the path, and the rate of both was positively correlated with the diffusion distance. At a certain diffusion distance, the model test value and the theoretical value of seepage pressure increase with time, but the rate was different. The difference between the model test value of seepage pressure and the theoretical value considering filtration was -23~84kPa, and the deviation rate was -70%~58%. The plane-parallel flow pressure model of slurry can accurately reflect the law of seepage field of cement slurry.