In this study, we first considered the influence of micro-nozzle wall roughness structure on molecular collision and reflection behavior and established a modified CLL model. The DSMC method was used to simulate and analyze the flow of the micro-nozzle in the cold gas micro-propulsion system, and the deviation of simulation results before and after the improvement of CLL model were compared. Then, the rarefied flow characteristics under a small needle valve opening (less than 1%) were focused on the research, and the particle position, molecular number density, and spatial distribution of internal energy in the micro-nozzle were calculated. The spatial distributions of the flow mechanism in the micro-nozzle under different needle valve openings were compared and analyzed. It was found that when the needle valve opening is lower than 1%, the slip flow and transition flow regions move significantly upstream of the nozzle, the free molecular flow distribution region expands significantly, and the relationship between thrust force and needle valve opening is obviously different from that of medium and large needle valve openings. The effect of nitrogen temperature on the rarefied flow and thrust force is also discussed in this research. The numerical results showed that as gas temperature increases, the molecular internal energy, momentum, and molecular number density near the nozzle exit are enhanced. The thrust at small needle valve openings was significantly affected by the temperature of the working mass. The results of this study will provide key data for the design and development of cold gas micro-thrusters.

During practical usage, thermal flowmeters have a limited range of applications. The present work investigates the factors influencing thermal flowmeter measurements and observes the effects of buoyancy convection and forced convection on the flow rate measurement sensitivity. The results show that the gravity level, inclination angle, channel height, mass flow rate, and heating power affect the flow rate measurements by influencing the flow pattern and the temperature distribution. Gravity determines the generation of convective cells, while the inclination angle affects the location of the convective cells. Channel height affects the flow pattern and temperature distribution. Higher sensitivity can be achieved with smaller mass flow rates or higher heating power. According to the combined influence of the aforementioned parameters, the present work investigates the flow transition based on the Reynolds number and the Grashof number. When the Reynolds number is below the critical value corresponding to the Grashof number, convective cells emerge and affect the accuracy of flowmeter measurements. The research on influencing factors and flow transition presented in this paper has potential implications for the design and manufacture of thermal flowmeters under different working conditions.

For the control problem of micro-flow controller using piezoelectric ceramics as driving components in the electric propulsion system, we directly utilize the collected rate of flow as the state and give a closed-loop control method which can eliminate the hysteresis and creep characteristics of piezoelectric ceramic. Through the experiment with the real flow control system, it is verified that the control method can effectively stabilize and follow the rate of flow, and the influence of ambient temperature on the closed-loop flow control is analysed. Then by analysing the power spectral density analysis of the obtained flow data, the flow noise is significant in the low frequency band for different closed-loop target flows, while in order to reduce the flow noise, the flow sampling frequency should be increased.