Flexible sensors with wide sensing
ranges require responsiveness
under tiny and large strains. However, the development of strain sensors
with wide detection ranges is still a great challenge due to the conflict
between the tiny strain requirements of sparse conductive networks
and the large strain requirement of dense conductive networks. Herein,
we present a facile method for fabricating a gradient conductive network
composed of sparse and dense conductive networks. The surface penetration
technology in which carbon black (CB) penetrated from the natural
rubber latex (NRL) glove surface to the interior was used to fabricate
a gradient conductive network. The prolonged immersion time from 1
to 30 min caused the penetration depth of CB to increase from 2 to
80 μm. Moreover, CB formed hierarchical rough micro- and nanoscale
structures, creating a superhydrophobic surface. The gradient conductive
network of sensors produced an ultrawide detection range of strain
(0.05–300%) and excellent reliability and reproducibility.
The sensors can detect a wide range of human motions, from tiny (wrist
pulse) to large (joint movements) motion monitoring. The flexible
sensors attached to a flexible basement can be used to detect pressure
in a wide detection range (1.7–2900 kPa). Pressure responsiveness
was used to detect the weight, sound pressure, and dripping of tiny
droplets. The sensor showed an excellent response to organic solvents,
and the response intensity increased with the increasing swelling
degree of the solvent for NRL.
Flexible
tactile sensors, with the ability to sense and even discriminate
between different mechanical stimuli, can enable real-time and precise
monitoring of dexterous and complex robotic motions. However, making
them ultrathin and superhydrophobic for practical applications is
still a great challenge. Here, superhydrophobic flexible tactile sensors
with hierarchical micro- and nanostructures, that is, warped graphene
nanosheets adhered to micron-height wrinkled surfaces, were constructed
using ultrathin medical tape (40 μm) and graphene. The tactile
sensor enables the discrimination of normal and shear forces and senses
sliding friction and airflow. Moreover, the tactile sensor exhibits
high sensitivity to normal and shear forces, extremely low detection
limits (15 Pa for normal forces and 6.4 mN for shear forces), and
cyclic robustness. Based on the abovementioned characteristics, the
tactile sensor enables real-time and accurate monitoring of the robotic
arm’s motions, such as moving, gripping, and lifting, during
the process of picking up objects. The superhydrophobicity even allows
the sensor to monitor the motions of the robotic arm underwater in
real time. Our tactile sensors have potential applications in the
fields of intelligent robotics and smart prosthetics.
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