To improve the wear resistance of the chemically bonded phosphate ceramic coatings, MWCNTs are selected as the reinforcement after the modification. The high temperature wear experiment is carried out to investigate the wear behavior of the coatings with different temperatures. The results suggest that, when the temperature is below 500℃, MWCNTs can decrease friction coefficient, and the lowest friction coefficient is about 0.28, but MWCNTs lose the lubricant function at 500℃ and the friction coefficient keeps at the level of ~ 0.68. In addition, the wear resistance of coatings is improved with the introduction of MWCNTs at 100℃ and 300℃ (the wear rate is below 15X10 -3 mm 3 /Nm), but keeps similar level at 500℃ (the wear rate is ~ 22 × 10 −3 mm 3 /Nm). Besides, the wear mechanism of the coatings reinforced by MWCNTs is also investigated based on the wear behavior and microstructural characterizations. MWCNTs improve the fracture toughness by preventing the crack generation and forming the bridge when crack occurs, which leads to smooth wear tracks and good wear resistance of coatings. The coatings with MWCNTs achieve poor wear resistance at 500℃ because MWCNTs lose their strength and resistance to fatigue by oxidizing.
K E Y W O R D Sceramic coatings, high temperature, MWCNTs, wear performance
To improve the corrosion resistance of the chemically bonded phosphate ceramic coating, the MWCNTs are selected as the reinforcement after the modification. Through the analysis of TEM, Raman, XRD, and FTIR, it can be shown that MWCNTs are modified with carboxyl groups and the surfactant after treatment, and show good dispersion. In addition, the electrochemical experiments were carried out with 3.5 wt% NaCl solution to investigate the corrosion behavior of the coatings. The results suggest that the corrosion resistance of coatings is improved with the introduction of MWCNTs and the corrosion resistance increases with the increase in MWCNTs. Besides, the corrosion mechanism of MWCNTs reinforced coating corrosion resistance was also investigated based on the corrosion behavior and microstructural characterizations. The gel strength is improved with the addition of MWCNTs because of its strong strength, which can prevent crack occurring and form the bridge when crack happens. Therefore, H2O, O2, and Cl− can be prevented from reaching to the substrate, which leads to good corrosion resistance.
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