The importance of robot contact operation control has been increasing recently due to a need for robots to interact more with the outside world. However, traditional robot compliance control cannot take both transient contact force overshoots and steady-state force tracking error problems into account. To address this problem, this paper aims to design a dynamic adaptive hybrid impedance (DAHI) controller to deal with dynamic contact force tracking in uncertain environments (e.g., polishing scenarios). Under the premise of analyzing the transient response and steady-state error in the hybrid impedance control (HI) and adaptive hybrid impedance (AHI) control, the DAHI control, which combines the advantages from HI and AHI control, is applied to improve the performance of AHI controller. The main goal of such a controller is to avoid force overshoots in the contact stage while maintaining force tracking error in the dynamic tracking stage. The proposed controller is capable of adapting its update rate parameter online in order to track a reference force in uncertain environments. Besides, it does not require any modeling or estimation of an environment's dynamics or the robot's dynamics. The simulation and experimental results both show the achieved control performance. The results have also been compared with the previous control methods.INDEX TERMS Contact operation control, dynamic adaptive hybrid impedance control, force tracking, force overshoots avoidance, industrial application.
Purpose
The purpose of this paper is to take transient contact force response, overshoots and steady-state force tracking error problems into account to form an excellent force controller.
Design/methodology/approach
The basic impedance function with a pre-PID tuner is designed to improve the force response. A dynamic adaptive adjustment function that combines the advantages of hybrid impedance and adaptive hybrid impedance control is presented to achieve both force overshoots suppressing and tracking ability.
Findings
The introduced pre-PID tuner impedance function can achieve more than the pure impedance function in aspects of converging to the desired value and reducing the force overshoots. The performance of force overshoots suppression and force tracking error are maintained by introducing the dynamic adaptive sigma adjustment function. The simulation and experimental results both show the achieved control performance by comparing with the previous control methods.
Practical implications
The implementation of the controller is easy and convenient in practical manufacture scenes that require force control using industrial robots.
Originality/value
A superior robot controller adapting to a variety of complex tasks owing to the following characteristics: maintenance of high-accuracy position tracking capability in free-space (basic capabilities of modern industrial robots); maintenance of high speed, stability and smooth contact performance in collision stage; and presentation of high-precision force tracking capability in steady contact.
We propose a hybrid linearization algorithm combining the multi-constraint iteration and linear equalization. We experimentally demonstrate a 112-Gb/s PAM-4 signal transmission over 100-km SSMF in IM/DD optical transmission system with one single-ended photodiode.
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