Rapid
implementation of renewable energy technologies has exacerbated
the potential for economic loss and safety concerns caused by ice
and frost accretion, which occurs on the surfaces of wind turbine
blades, photovoltaic panels, and residential and electric vehicle
air-source heat pumps. The past decade has seen advances in surface
chemistry and micro- and nanostructures that can promote passive antifrosting
and enhance defrosting. However, the durability of these surfaces
remains the major obstacle preventing real-life applications, with
degradation mechanisms remaining poorly understood. Here, we conducted
durability tests on antifrosting surfaces, including superhydrophobic,
hydrophobic, superhydrophilic, and slippery liquid-infused surfaces.
For superhydrophobic surfaces, we demonstrate durability with progressive
degradation for up to 1000 cycles of atmospheric frosting–defrosting
and month-long outdoor exposure tests. We show that progressive degradation,
as reflected by increased condensate retention and reduced droplet
shedding, results from molecular-level degradation of the low-surface-energy
self-assembled monolayer (SAM). The degradation of the SAM leads to
local high-surface-energy defects, which further deteriorate the surface
by promoting accumulation of atmospheric particulate matter during
cyclic condensation, frosting, and melt drying. Furthermore, cyclic
frosting and defrost tests demonstrate the durability and degradation
mechanisms of other surfaces to show, for example, the loss of water
affinity of superhydrophilic surfaces after 22 days due to atmospheric
volatile organic compound (VOC) adsorption and significant lubricant
drainage for lubricant-infused surfaces after 100 cycles. Our work
reveals the degradation mechanism of functional surfaces during exposure
to long-term frost–defrost cycling and elucidates guidelines
for the development of future surfaces for real-life antifrosting/icing
applications.
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