The electrospinning process was used successfully to fabricate nanofibers of poly(ethylene oxide) (PEO) in which multiwalled carbon nanotubes (MWCNT) are embedded. Initial dispersion of MWCNTs in water was achieved using amphiphiles, either as small molecules (sodium dodecyl sulfate, SDS) or as a high molecular weight, highly branched polymer (Gum Arabic). These dispersions provided separation of the MWCNTs and their individual incorporation into the PEO nanofibers by subsequent electrospinning. The focus of this work is on the development of axial orientations in these multicomponent nanofibers. A theoretical model is presented for the behavior of rodlike particles representing CNTs in electrospinning. Initially the rods are randomly oriented, but due to the sinklike flow in a wedge they are gradually oriented mainly along the stream lines, so that straight CNTs are almost oriented upon entering the electrospun jet. The degrees of orientation of polymer, surfactant, and MWCNT were studied using X-ray diffraction and transmission electron microscopy. Oriented ropes of the nanofibers were fabricated in a converging electric field by a rotating disk with a tapered edge. A high degree of alignment of PEO crystals was found in electrospun nanofibers containing only PEO, as well as PEO/SDS. The latter also exhibited a high degree of alignment of the SDS layers. The axial orientation of PEO and SDS is significantly reduced in MWCNT-containing nanofibers. Transmission electron microscopy (TEM) images indicated that the MWCNTs were embedded in the nanofibers as individual elements, mostly aligned along the fiber axis. Nevertheless, there are also many cases in which the nanotubes appear twisted, bent, or with other irregularities. Comparison of cryo-TEM images of vitrified MWCNT dispersions with TEM images of the raw nanotubes indicated that sonication during the dispersion process may be responsible for the irregularities observed in some of the nanotubes.

Herein we demonstrate the ability to fabricate polymeric microtubes with an inner diameter of approximately 3 microm through co-electrospinning of core and shell polymeric solutions. The mechanism by which the core/shell structure is transformed into hollow fibers (microtubes) is primarily based on the evaporation of the core solution through the shell and is described here in detail. Additionally, we present the filling of these microtubes, thus demonstrating their possible use in microfluidics. We also report the incorporation of a protein (green fluorescent protein) within such fibers, which is of interest for sensorics.

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Bacteria and viruses were encapsulated in electrospun polymer nanofibres. The bacteria and viruses were suspended in a solution of poly(vinyl alcohol) (PVA) in water and subjected to an electrostatic field of the order of 1 kV cm(-1). Encapsulated bacteria in this work, (Escherichia coli, Staphylococcus albus) and bacterial viruses (T7, T4, λ) managed to survive the electrospinning process while maintaining their viability at fairly high levels. Subsequently the bacteria and viruses remain viable during three months at -20 and -55 °C without a further decrease in number. The present results demonstrate the potential of the electrospinning process for the encapsulation and immobilization of living biological material.

The electrospinning process was used successfully to embed single-walled carbon nanotubes (SWCNTs) in a poly(ethylene oxide) (PEO) matrix, forming composite nanofibers. Initial dispersion of SWCNTs in water was achieved by the use of an amphiphilic alternating copolymer of styrene and sodium maleate. The resulting dispersions were stable, having a dark, smooth, ink-like appearance. For electrospinning, the dispersions were mixed with PEO solution in an ethanol/water mixture. The distribution and conformation of the nanotubes in the nanofibers were studied by transmission electron microscopy (TEM). Oxygen plasma etching was used to expose the nanotubes within the nanofibers to facilitate direct observation. Nanotube alignment within the nanofibers was shown to depend strongly on the quality of the initial dispersions. Well-dispersed and separated nanotubes were embedded in a straight and aligned form, while entangled nonseparated nanotubes were incorporated as dense aggregates. X-ray diffraction demonstrated a high degree of orientation of the PEO crystals in the electrospun nanofibers with embedded SWCNTs. This result is in pronounced distinction to the detrimental effect of incorporation of multiwalled carbon nanotubes on polymer orientation in electrospun nanofibers, as reported previously.