Epoxy resin has a tight three-dimensional mesh structure after curing; due to this reason, the epoxy resin is brittle and not tough enough, which becomes the main reason for the destruction of the epoxy adhesive-steel/CFRP interface under fatigue loading of CFRP-reinforced steel structures. To prepare epoxy adhesives with good performance and suitable for CFRP-reinforced steel structures, the mechanical properties of epoxy adhesives are improved by adding polystyrene (PS) microspheres. In this work, five modified adhesives with PS weight fractions of 0 wt%, 1.25 wt%, 2.50 wt%, 3.75 wt% and 5 wt% are prepared by dispersion of PS particles through an ultrasonic cell crusher using a room-temperature curing process, and the tensile, flexural and impact properties of PS adhesives with different doping are investigated. Then, the microscopic morphology of the tensile section of the colloids is observed by scanning electron microscopy (SEM). The results show that the optimum dosing of PS is 2.5 wt%, and the tensile strength, tensile modulus of elasticity, flexural strength, flexural modulus and impact strength of the adhesive are increased by 77%, 147.7%, 71%, 35% and 22%, respectively, with this dosing. SEM analysis shows that PS particles produce large deformation to absorb energy when the matrix is fractured, and crack expansion needs to bypass or shear the PS particles, thus inhibiting crack expansion and achieving the purpose of toughening. Adhesion agglomeration of PS particles in the resin is the main reason for the decrease in the mechanical properties of adhesives.
To study the high-temperature mechanical properties of potassium magnesium phosphate cement mortar and the high-temperature resistance of its laminates. Potassium magnesium phosphate cement (MKPC) was prepared by using heavy-burning magnesium oxide and potassium dihydrogen phosphate as the main raw materials, borax as the retarder, and compounded with a certain amount of fly ash and silica fume. The effect of the mass ratio of magnesium to phosphorus (M:P), compounded fly ash and silica fume on the setting time and mechanical properties of MKPC was investigated. Furthermore, based on the better M:P, the compressive strength of MKPC mortar was studied after 3 h of constant temperature at 400 °C, 600 °C, and 800 °C, and the effect of fly ash and silica fume on the high-temperature resistance of MKPC was analyzed. The high-temperature resistance of MKPC was further evaluated by analyzing the temperature variation of potassium magnesium phosphate cement laminate during a constant temperature of 650 °C for 3 h. The results showed that the mechanical properties of potassium magnesium phosphate cement were influenced by different raw material ratios, and the mechanical properties of potassium magnesium phosphate cement were optimal when M:P was 2:1, fly ash was 5% and silica fume was 15%. The internal temperature of MKPC laminate increased slowly with time, and its high-temperature resistance was better.
Aiming at the problem that orthotropic steel bridge deck and bridge deck pavement are prone to fatigue damage, Engineered Cementitious Composites (ECC) bridge deck pavement is used to replace concrete or asphalt in flexible bridge deck pavement. In order to deeply explore the shear resistance of the short stud interface in the ECC–steel composite structure and provide theoretical support for the practical application of the project, 16 static push-out tests were completed. The effects of stud diameter, height and arrangement spacing on the shear capacity of the medium and short ECC studs were studied. The failure modes, load–slip curves, load–strain curves and interface gap width curves of the components were analyzed. The test results showed that the shear force of the medium and short ECC bolts mainly produces two failure modes, bolt shearing and bolt root weld shearing, while the ECC plate has a local crushing area at the interface bolt root position, and no large cracks occur in other areas. The shear capacity of short bolts is significantly affected by the diameter of the bolts, but is less affected by the height and spacing of the bolts, and increases with the diameter of the short bolts. The length of the stud has an important influence on the stress on the surface of the ECC board. The longer the stud, the greater the tensile stress on the ECC surface. The shorter the peg, the more prone to eccentric compression the ECC plate is, and the longer the peg, the more prone to axial compression it is.
In order to investigate the effect of optimized reinforcement of cross-section of steel box girders with fatigue cracks on other vulnerable parts (cross-section, U-rib and deck slab, etc.) under wheel load, and to reveal the stress distribution law of critical parts after the optimization of steel plate reinforcement or arc notch. In this work, a suspension bridge with fatigue cracks in the curved notch of the cross-sectional plate is considered as the research object, two types of curved notch optimization reinforcement solutions are considered and finite element analysis is performed. Longitudinal and transverse moving loading tests were conducted with a test vehicle to test the stresses in the critical parts of the curved cutout of the cross-section. Furthermore, the effects of the two optimized strengthening solutions on the stresses in the curved cutout, the sides of the diaphragm, the sides of the U-rib and the deck slab were analyzed, and the effects of the changes in the diaphragm stiffness on other critical vulnerable structures were analyzed. The study shows that when the “arc notch optimization” strengthening scheme is adopted for crack-free or short cracks, although it can effectively improve the stress transfer path of the arc notch of the diaphragm, it also weakens the cross-sectional area of the diaphragm and has little effect on the diaphragm side, U-rib and deck plate. When the long crack is reinforced by “arc notch optimization + steel plate reinforcement”, it is easy to cause a reaction to the diaphragm sides arranged at the junction area of the diaphragm arc notch and U-rib without steel plate coverage, and the stress will be slightly higher than that when the diaphragm is not optimized. The steel plate reinforcement hurts the lateral stress of the U-rib, but the reinforcement effect will not have any effect on the deck plate.
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