We have demonstrated a straightforward hydrophobic surface modification of graphene nanoplatelets (GNPs) through a defect-healing process to fabricate well-dispersed insulating low-density polyethylene (LDPE)/GNP nanocomposites and have confirmed their effective suppression of space charge accumulation. Without any organic modifiers, GNPs containing oxygen-based functional groups at the edges were successfully reduced at optimal high-temperature defect-healing condition and modified to have hydrophobic surface properties similar to those of the LDPE matrix. The degree of dispersion and the reproducibility of the mechanically melt-mixed LDPE/GNP nanocomposites were immediately analyzed by thickness-normalized optical absorption measurement. In the LDPE matrix, below the percolation threshold concentration, well-dispersed GNP fillers effectively acted as trapping sites under high electric fields, resulting in the successful suppression of packet-like space charge accumulation (field enhancement factor=1.04 @ 0.1 wt% LDPE/GNP nanocomposite).

In stretchable conductors, there is a trade-off relationship between the stretchability and conductivity which makes it difficult to increase both properties simultaneously. From a practical point of view, however, high conductivity is a more important parameter for real-world applications of wearable and mobile electronics. To obtain a highly conductive stretchable conductor, we developed a stretchable conductor composed of silver (Ag) flat-type microparticles, Ag nanoparticles and a polyester binder. The printed stretchable conductor was then sintered using the intense pulse light sintering technique. The effects of different mixing ratios of Ag flat-type particles and nanoparticles on dispersibility, printability, surface properties, conductivity, and stretchability were examined. Increasing the content of Ag-flat type particles in the composite improved dispersibility, printability, and conductivity. The stretchable conductor exhibited the outstanding conductivity of 5.5×106 S/m. Increasing the Ag nanoparticles content increased the stretchability of the conductor. As the nanoparticle content increased to 30%, the stretchable conductor showed the excellent stretchability of 210%, and withstood 2,600 repeated stretching cycles at a fixed tensile strain of 50%. The conductors also exhibited superb foldability during 10,000 repeated folding tests, up to a radius of 1 mm, without any failures.

Recently, flexible electronic device technology has evolved beyond curved devices with the development of flexible/stretchable devices that can be crumpled or stretched. Both elasticity and durability are essential for these devices, which should have high-conductivity for antennas and repeatability for sensors. In addition, electronic-skins, which can have a direct impact on the human-body, should be harmless to the human-body and should not be deformed by contact with sweat or organic matter. In this study, PDMS substrates were used to satisfy the above conditions. PDMS is used to fabricate human-friendly, flexible/stretchable substrates, and it has excellent repeat durability characteristics. To improve the adhesion of these PDMS films and electrodes, conductive paste was produced based on PDMS resins of the same properties. In addition, two types of Ag particles were selected as conductive fillers because the electrode characteristics of the antenna application requires excellent conductivity, and conductive paste were produced using flake Ag, which could affect conductivity, and Ag nanoparticles that affect stretchability and repeatability. The paste was applied using a high-efficiency printing technique. The printed electrodes were cured in a thermal oven. For higher conductivity, photonic-sintering was carried out during post-processing. As a result, 1.1117×106 (S/m) had excellent conductivity, performed well in repeated tensile-durability experiments of 30% to 100 times, and produced a bow-tie antenna for the above electrodes. As a result of tensing up to 35% through a Network-Analyzer, there was no performance change in the resonance-frequency or return-loss values, and excellent electrodes were developed that would achieve excellent performance even if they are applied in the sub-frequency area of 5G-antennas in the future.