Lightweight electromagnetic interference shielding cellulose foam/carbon fiber composites were prepared by blending cellulose foam solution with carbon fibers and then freeze drying. Two kinds of carbon fiber (diameter of 7 μm) with different lengths were used, short carbon fibers (SCF, L/D = 100) and long carbon fibers (LCF, L/D = 300). It was observed that SCFs and LCFs built efficient network structures during the foaming process. Furthermore, the foaming process significantly increased the specific electromagnetic interference shielding effectiveness from 10 to 60 dB. In addition, cellulose/carbon fiber composite foams possessed good mechanical properties and low thermal conductivity of 0.021–0.046 W/(m·K).
Dodecyltrimethoxysilane (DTMOS), which is a silanation modifier, was grafted onto nanocellulose crystals (NCC) through a two-step method using KH560 (ɤ-(2,3-epoxyproxy)propytrimethoxysilane) as a linker to improve the hydrophobicity of NCC. The reaction mechanism of NCC with KH560 and DTMOS and its surface chemical characteristics were investigated using Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and HCl–acetone titration. These analyses confirmed that KH560 was grafted onto the surface of NCC through the ring-opening reaction, before DTMOS was covalently grafted onto the surface of NCC using KH560 as a linker. The grafting of NCC with DTMOS resulted in an improvement in its hydrophobicity due to an increase in its water contact angle from 0° to about 140°. In addition, the modified NCC also possessed enhanced thermal stability.
This study was aimed at preparing electromagnetic interference (EMI) shielding materials based on carbon black (CB), carbon fiber (CF), bamboo charcoal (BC), and epoxy resin. The effects of adding bamboo charcoal on the mechanical properties and electrical resistivity of epoxy composites were studied. Scanning electron microscopic (SEM) analysis, electrical resistivity, and electromagnetic interference (EMI) shielding effectiveness were also investigated. The composites were prepared at 120 °C by the curing-molding method through blending the fillers in epoxy resin. The results revealed that the BC/CB and BC/CF composites had perfect conductive network structure and resulted in better dynamic thermal mechanical properties. The electrical resistivity declined with the increase of bamboo charcoal contents; consequently, the EMI shielding effectiveness improved gradually. The lowest electrical resistivity, down to 0.071 Ω·m, corresponded to the best EMI shielding effectiveness of BC/CF composites, which could be above 60 dB over a frequency range of 30 MHz to 1500 MHz while the carbon fiber content was at 40 wt.%.
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