It is considered that cavitation plays an important role in maintaining the sealing performance of mechanical seals. However, there are not any studies that demonstrated how to control cavitation regions and take advantage of them to improve the sealing performance of mechanical seals. In this study, we have tried to demonstrate that the cavitation rings could be formed and maintained by taking advantage of the laser-textured surface. Furthermore, the effects of the cavitation rings on the frictional characteristics were also investigated. As a result, it was found that the sharp edge of the laser-textured surface could act as the geometric barrier to prevent the gas-liquid interface migration. Eventually, the gas-liquid interface maintained the steady fluid flow along the rows of dimples as the cavitation rings. Furthermore, it was also found that the friction coefficient of the textured surface fluctuated less than that of the plain surface.
Floating ring seals offer an opportunity to reduce leakage flows significantly in rotating machinery. Accordingly, they have been applied successfully to rotating machinery within the last several decades. For rocket turbopump applications, fundamental behavior and design philosophy have been revealed. However, further work is needed to explore the rotordynamic characteristics associated with rotor vibrations. In this study, rotordynamic forces for floating ring seals under rotor's whirling motions are calculated to elucidate rotordynamic characteristics. Comparisons between numerical simulation results and experiments demonstrated in our previous report are carried out. The three-dimensional Reynolds equation is solved by the finite-difference method to calculate hydrodynamic pressure distributions and the leakage flow rate. The entrance loss at the upstream inlet of the seal ring is calculated to estimate the Lomakin effect. The friction force at the secondary seal surface is also considered. Numerical simulation results showed that the rotordynamic forces of this type of floating ring seal are determined mainly by the friction force at the secondary seal surface. The seal ring is positioned almost concentrically relative to the rotor by the Lomakin effect. Numerical simulations agree quite well with the experimental results.
Rocket turbopump is representative of a high-speed and high-power turbomachinery that has often suffered from rotor vibration problems. It is important to elucidate the effect of rotordynamic fluid forces generated from shaft seals on the rotor vibration. The purpose of this study is to clarify and to compare with rotordynamic characteristics of various seals and the impact of this force on rotor vibration. Experiments to measure the rotordynamic characteristics of the seals were conducted by using the rotordynamic test stand in JAXA (JARTS) with active magnetic bearings.According to the result of comparison of the seals, the floating ring seal and the segment seal have high direct damping C, low cross-coupled stiffness k and high effective damping C eff . These non-contacting seals have positive influence for stability of the rotor at wide range of whirling velocity of a rotor.
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