We demonstrated a novel instrument and a centrifugal microfluidics disc design that is capable of remarkably accomplishing the sample treatment steps, which pave the way to realize the antibody susceptibility test in point-of-care situation.

It is generally accepted that inducing molecular alignment in a polymer precursor via mechanical stresses influences its graphitization during pyrolysis. However, our understanding of how variations of the imposed mechanics can influence pyrolytic carbon microstructure and functionality is inadequate. Developing such insight is consequential for different aspects of carbon MEMS manufacturing and applicability, as pyrolytic carbons are the main building blocks of MEMS devices. Herein, we study the outcomes of contrasting routes of stress-induced graphitization by providing a comparative analysis of the effects of compressive stress versus standard tensile treatment of PAN-based carbon precursors. The results of different materials characterizations (including scanning electron microscopy, Raman and X-ray photoelectron spectroscopies, as well as high-resolution transmission electron microscopy) reveal that while subjecting precursor molecules to both types of mechanical stresses will induce graphitization in the resulting pyrolytic carbon, this effect is more pronounced in the case of compressive stress. We also evaluated the mechanical behavior of three carbon types, namely compression-induced (CIPC), tension-induced (TIPC), and untreated pyrolytic carbon (PC) by Dynamic Mechanical Analysis (DMA) of carbon samples in their as-synthesized mat format. Using DMA, the elastic modulus, ultimate tensile strength, and ductility of CIPC and TIPC films are determined and compared with untreated pyrolytic carbon. Both stress-induced carbons exhibit enhanced stiffness and strength properties over untreated carbons. The compression-induced films reveal remarkably larger mechanical enhancement with the elastic modulus 26 times higher and tensile strength 2.85 times higher for CIPC compared to untreated pyrolytic carbon. However, these improvements come at the expense of lowered ductility for compression-treated carbon, while tension-treated carbon does not show any loss of ductility. The results provided by this report point to the ways that the carbon MEMS industry can improve and revise the current standard strategies for manufacturing and implementing carbon-based micro-devices.

Nowadays, centrifugal microfluidic platforms are finding wider acceptance for implementing point-of-care assays due to the simplicity of the controls, the versatility of the fluidic operations, and the ability to create a self-enclosed system, thus minimizing the risk of contamination for either the sample or surroundings. Despite these advantages, one of the inherent weaknesses of CD microfluidics is that all the sequential fluidic chambers and channels must be positioned radially since the centrifugal force acts from the center of the disk outward. Implementation of schemes where the liquid can be rerouted from the disk periphery to the disk center would significantly increase the utility of CD platforms and increase the rational utilization of the real estate on the disk. The present study outlines a novel utilization of elastic membranes covering fluidic chambers to implement inward pumping whereby the fluid is returned from the disk periphery to the center of the disk. When the disk revolves at an angular velocity of 3600 rpm, liquid enters the chamber covered by the elastic membrane. This membrane is deflected upward by liquid, storing energy like a compressed spring. When the angular velocity of the disk is reduced to 180 rpm and thus the centrifugal force is diminished, the elastic membrane pushes the liquid from the chamber inward, closer to the center of the disk. There are two channels leading from the elastic membrane-covered reservoir—one channel has a higher fluidic resistance and the other (wider) has a lower fluidic resistance. The geometry of these two channels determines the fluidic path inward (toward the center of the disk). Most of the liquid travels through the recirculating channel with lower resistance. We demonstrated an inward pumping efficiency in the range of 78%–89%. Elastic membrane-driven inward pumping was demonstrated for the application of enhanced fluid mixing. Additionally, to demonstrate the utility of the proposed pumping mechanism for multi-step assays on the disk, we implemented and tested a disk design that combines plasma separation and inward pumping.