The mechanism of etch stop in contact hole etching has been
studied. It was found that in high aspect ratio holes, even though
the incident ions lose charge due to collision with the sidewall,
they are able to bombard the bottom of the hole maintaining their
high energy. It was also confirmed that the redeposition of
sputtered species from the fluorocarbon polymer on the hole sidewall
induces the etch stop at the bottom of the high-aspect hole.
Furthermore, it was observed that etch stop occurs at higher aspect
ratios for the same hole diameter in oxide films with higher boron
and phosphorous dopant concentrations. This is explained by the
effective removal of etch-inhibiting carbon species due to the
release of more oxygen at a higher etch rate in highly doped oxide
film. In conclusion, the etch stop in a high-aspect-ratio hole is
determined by the balance between the effects of high-energy-species bombardment and etch inhibition of carbon species.
We have developed a novel electron-beam (e-beam)/deep-ultraviolet (DUV) intralevel mix-and-match (ILM&M) lithography as a production-viable technology. The
main feature of the ILM&M lithography is its use of a DUV biased exposure method for
increased throughput and a combination of a variably shaped e-beam/character projection
writer with a step-and-repeat DUV scanning system for accurate intralevel butting
between e-beam and DUV patterns. It was demonstrated that the throughput of e-beam
writing in the ILM&M lithography could reach about three times that of e-beam
lithography, and that an intralevel butting accuracy of less than 50 nm could be achieved.
The proposed ILM&M has been successfully applied to the development and early
production of leading edge devices at our laboratory.
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