Viscosity measurements have a wide range of applications from industrial chemical production to medical diagnosis. In this work, we have developed a simple droplet-based, water-in-oil continuous viscometer capable of measuring viscosity changes in 10 s or less and consuming a total sample volume of less than 1 μL/h. The viscometer employs a flow-focusing geometry and generates droplets under constant pressure. The length of the droplets (L) is highly correlated to the aqueous-phase viscosity (μ) at high ratios of aqueous-inlet to oil-inlet pressure (AIP/OIP), yielding a linear relationship between μ and 1/(L - L) where L is the minimal obtainable droplet length and approximately equals to the width of the droplet-generating channel. Theoretical analysis verifies this linear relationship, and the resulting equations can be used to optimize the design of the device such as the channel width, depth, and length. The viscometer can be used for Newtonian fluids and, by accurately calculating the shear rate, for non-Newtonian fluids such as Boger fluids and shear thinning fluids. In these latter cases, the shear rates depend on the velocity of the aqueous phase and can be adjusted by varying the input pressures. The applicable range of viscosity measurements depends on the oil-phase viscosity (μ), and viscosities within the range of 0.01-10 μ can be measured reliably with less than 5% error.

We have developed a label-free viscosity-based DNA detection system, using paramagnetic beads as an asynchronous magnetic bead rotation (AMBR) microviscometer. We have demonstrated experimentally that the bead rotation period is linearly proportional to the viscosity of a DNA solution surrounding the paramagnetic bead, as expected theoretically. Simple optical measurement of asynchronous microbead motion determines solution viscosity precisely in microscale volumes, thus allowing an estimate of DNA concentration or average fragment length. The response of the AMBR microviscometer yields reproducible measurement of DNA solutions, enzymatic digestion reactions, and PCR systems at template concentrations across a 5000-fold range. The results demonstrate the feasibility of viscosity-based DNA detection using AMBR in microscale aqueous volumes.

A continuous microfluidic viscometer is used to measure blood coagulation. The viscometer operates by flowing oil and blood into a cross section where droplets are generated. At a set pressure, the length of the droplets is inversely proportional to the viscosity of the blood sample being delivered. Because blood viscosity increases during coagulation as the blood changes from a liquid to a solid gel, the device allows to monitor coagulation by simply measuring the drop length. Experiments with swine blood were carried out in its native state and with the addition of coagulation activators and inhibitors. The microfluidic viscometer detected an earlier initiation of the coagulation process with the activator and a later initiation with the inhibitor compared to their corresponding controls. The results from the viscometer were also compared with the clinical method of thromboelastography (TEG), which was performed concurrently for the same samples. The time to initiation of coagulation in the microfluidic viscometer was correlated with the reaction time in TEG. Additionally, the total time for the measurement of clot strengthening in TEG correlated with the time for the maximum viscosity observed in the microfluidic viscometer. The microfluidic viscometer measured changes in viscosity due to coagulation faster than TEG detected the clot formation. The present viscometer is a simple technology that can be used to further study the entire coagulation process.

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