When sand particles are entrained into carrier flow, such as liquid, a strong interaction occurs with the surface of the metallic material, resulting in serious erosion damage. However, the effect of the physical properties of particles and materials on erosion characteristics has not been well studied. In this paper, the erosion-wear behavior of a rotating disc surface under the action of solid–liquid two-phase flow was studied by using the discrete particle model (DPM). The wear effects on the surface of sample due to particle diameter (d = 0.1 mm, d = 0.2 mm, d = 0.3 mm, d = 0.4 mm), particle volume fraction (CV = 2%, CV = 3%, CV = 4%, CV = 5%), and particle inlet velocity (v = 1.05 m/s, v = 2.05 m/s, v = 3.05 m/s, v = 4.05 m/s) were analyzed using representative values of operating conditions of rotating machines. The results show that the wear amount increases exponentially with the radius, whilst the maximum wear amount increases faster than the average wear amount with the particle volume fraction. The surface wear grows inversely with the particle diameter but slightly with the particle inlet velocity. A case study of stainless steel samples at different radius positions on the surface of rotating disc is carried out using a mixed velocity of sand and water of 2.05 m/s, an average particle size of 0.1 mm, and a concentration of CV = 2.5%. The experiments show the wear amount increases with the radius on the surface of the rotating disc, just as predicted by the numerical simulation. Two important findings emerge from the study: (1) the wear morphology of the specimen surface develops from two to three regions; (2) when the basal body is rotating at high speed, the wear degree is influenced more by the circumferential than particle inlet velocity. The wear morphology was observed by using a scanning electron microscope (SEM). It exhibited a mixture of fine and coarse scratches and pits, and the distribution of these varied according to the radial distance of the disc.
An implication of a turbine current is the development of a wake, a reduced speed flow, thus affecting the performance of an adjoined turbine. The aim of this study is to examine the turbine wake properties to offer a basic framework for the exploration of efficient turbine arrangements through the OpenFOAM source package and the entropy production theory. The results indicate that the diffuser inlet produces the largest entropy rate; however, this dissipates quickly after the rotor plane. In terms of vorticity, the Q and λ2-criterion results are sensitive to the isosurface thresholds. In general, the Ω-Rortex method proves a convenient and accurate solution for vortex visualization and identification. For the overall mean wake structure, the velocity profile follows a tadpole-shape, whilst the velocity deficits above 100% are observed around the nacelle and throat (diffuser) and behind the tower. The concentration of maximum turbulent intensities appears behind the throat of the diffuser and at the top and bottom of the tower. Owing to the swirling effect after rotor, we proposed recommended values of b0 = 10−5 for the hydrodynamic investigation of tidal stream turbines. The present findings extend our knowledge on the flow disruption due to shrouded turbines and are particularly relevant for farm project advisors.
Operating in the harsh marine environment, fluctuating loads due to the surrounding turbulence are important for fatigue analysis of marine current turbines (MCTs). The large eddy simulation (LES) method was implemented to analyze the two-way fluid–solid interaction (FSI) for an MCT. The objective was to afford insights into the hydrodynamics near the rotor and in the wake, the deformation of rotor blades, and the interaction between the solid and fluid field. The numerical fluid simulation results showed good agreement with the experimental data and the influence of the support on the power coefficient and blade vibration. The impact of the blade displacement on the MCT performance was quantitatively analyzed. Besides the root, the highest stress was located near the middle of the blade. The findings can inform the design of MCTs for enhancing robustness and survivability.
Hydropower is a clean and renewable energy, fundamental to the attainment of a sustainable society. Despite its efficacy and success, there is a need to address the hydroelectric stations’ oil throwing and mist leakage, resulting in the deterioration of the generating units, water, and biodiversity. The conventional engineering measures to deal with oil mist leakage include: the reduction in the operating pad and oil temperature, optimization of the oil circulation loop in the oil tank, improvement of the sealing performance, and design of the oil mist emission device. However, the problem of oil mist leakage of bearings is complex, intractable, and cannot be solved by only one method. Numerical simulation can help to solve the oil mist problem and make up for the shortage of engineering measures. Yet, the mass transfer, involving multi-component and multi-phase flow, becomes a limitation for many numerical studies. As a result, this paper seeks to integrate the solutions by reviewing two influences: the global measures of oil mist leakage proof in the oil tank of bearings in the past 40 years, and the views and experiences of engineering practices. These findings offer some relevant insights into the effectiveness of the applied methods and solving of the oil mist leakage problem.
Developing reliable tidal-energy turbines of a large size and capacity links to preservation of the structural safety and stability of the blades. In this study, a bidirectional fluid–structure coupling method was applied to analyze the hydrodynamic performance and structural characteristics of the blade of a tidal-stream turbine. Analyses were conducted on the transient and stable structural stresses, fatigue, and deformations under the influence of water depth and turbine rotational speed. The performance predictions with and without fluid–structure coupling are similar to measurements. The water-depth change has little effect on the stress and deformation change of the blade, while the turbine-speed change has the most significant effect on it. When the turbine just starts, the blade will be subject to a sudden change load. This is due to the increase in turbine speed, resulting in the sudden load. Similar to the trend of blade stress, the blade safety factor is lower near the root of the blade, and the turbine-speed change has a more significant impact on the blade structure’s safety. However, the number of stress cycles in the blade at different rotational speeds is within the safety range.
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