Using the electrical spark discharge method, this study prepared a nano-Ag colloid using self-developed, microelectrical discharge machining equipment. Requiring no additional surfactant, the approach in question can be used at the ambient temperature and pressure. Moreover, this novel physical method of preparation produced no chemical pollution. This study conducted an in-depth investigation to establish the following electrical discharge conditions: gap electrical discharge, short circuits, and open circuits. Short circuits affect system lifespan and cause electrode consumption, resulting in large, non-nanoscale particles. Accordingly, in this study, research for and design of a new logic judgment circuit set was used to determine the short-circuit rate. The Ziegler–Nichols proportional–integral–derivative (PID) method was then adopted to find optimal PID values for reducing the ratio between short-circuit and discharge rates of the system. The particle size, zeta potential, and ultraviolet spectrum of the nano-Ag colloid prepared using the aforementioned method were also analyzed with nanoanalysis equipment. Lastly, the characteristics of nanosized particles were analyzed with a transmission electron microscope. This study found that the lowest ratio between short-circuit rates was obtained (1.77%) when PID parameters were such that Kp was 0.96, Ki was 5.760576, and Kd was 0.039996. For the nano-Ag colloid prepared using the aforementioned PID parameters, the particle size was 3.409 nm, zeta potential was approximately −46.8 mV, absorbance was approximately 0.26, and surface plasmon resonance was 390 nm. Therefore, this study demonstrated that reducing the short-circuit rate can substantially enhance the effectiveness of the preparation and produce an optimal nano-Ag colloid.

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This study employed an electric discharge machine (EDM) and the Electrical Spark Discharge Method (ESDM) to prepare silver iodide nanocolloid (AgINC). Povidone–iodine (PVP-I) was dissolved in deionized water to create a dielectric fluid. Silver material was melted using the high temperature generated by an electric arc, and the peeled-off material was reacted with PVP-I to form AgI nanoparticles (AgINPs). Six discharge pulse wave parameter combinations (Ton–Toff) were employed, and the resultant particle size and suspension of the prepared samples were examined. The results revealed that AgINPs were successfully created using the ESDM. When Ton–Toff was set at 90–90 μs, the zeta potential of the AgINC was − 50.3 mV, indicating excellent suspension stability. The AgINC particle size was 16 nm, verifying that the parameters yielded AgINPs with the smallest particle size distribution and highest zeta potential. Ultraviolet–visible spectrum analyser was performed to analyse the samples, and the spectra indicated that the characteristic wavelength was 420 nm regardless of the Ton–Toff values. X-ray diffraction analysis determined that the AgINPs exhibited two crystal structures, namely β-AgI and Ag. Transmission electron microscopy was performed and revealed that the particles were irregularly shaped and that some of the larger particles had aggregated. The crystal structure was determined to be a mixture of Ag and β-AgI, with a lattice spacing of 0.235 nm and 0.229 nm, respectively. The lattice spacing of the Ag was 0.235 nm. X-ray diffraction analysis indicated that the prepared AgINC were composed of only Ag and I; no additional chemical elements were detected.

This study developed a micro-electrical discharge machining (micro-EDM) system for producing TiO2 nanocolloids. When a proportional–integral–derivative controller designed using the Ziegler–Nichols method was adopted to control the interelectrode gap, TiO2 nanocolloids were obtained from spark discharges generated between two titanium wires immersed in deionized water. For a pulse on time–off time of 40–40 μs and a colloid production time of 100 min, TiO2 nanocolloids were produced that had an absorbance of 1.511 at a wavelength of 245 nm and a ζ potential of −47.2 mV. They had an average particle diameter of 137.2 nm, and 64.2% of particles were smaller than 91.28 nm. The minimum particles were spherical. The characteristics of colloids confirmed that the micro-EDM system can produce TiO2 nanocolloids with excellent suspension stability. The colloid production method proposed in this study has the advantages of low equipment cost and no dust diffusion in the process environment. These advantages can improve the competitiveness of the electric spark discharge method for high-quality TiO2 nanoparticle production. The colloids produced in this study did not contain elements other than titanium and oxygen, and they may prevent secondary environmental pollution.

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