In Ukraine, the problem of processing and utilization of sludge deposits that are formed during the treatment process at wastewater treatment plants is relevant. Unprocessed sewage sludge merges into overcrowded sludge sites every year, which leads to a deterioration of the environment and living conditions in Ukraine. Therefore, the aim of the work was to study the processing of sludge, the creation of pellets based on their composition with peat and biomass and their drying. The article presents the studies of drying kinetics of composite pellets based on peat, obsolete sludge and biomass on an experimental convective drying stand. The influence of the proportions of the components of the composition on the drying time was determined and the ratio at which the drying time of the pellets is shorter and the pellets are of better quality was selected. A comparison of the drying time of the sludgepeat composition and its components was performed, which shows that during the drying of the composite pellets, the intensification of the drying process is observed. The study related to the effect of the diameter of the pellets on the duration of drying showed that the duration of drying increases along with diameter. The presented comparison of drying kinetics of two-and three-component pellets shows the same nature of the drying curves and the drying time is in the range of 17-18 minutes. The optimal ratio of components for quality granulation was selected. The effective drying regimes of composite pellets based on silt deposits, peat and biomass were determined.
In the absence of large-scale pectin production in Ukraine, pectin-containing powders are an alternative source. They are used as natural additives in the manufacture of health products, due primarily to the presence of pectin, as well as other useful natural components of raw materials. The purpose of the work is to conduct research on the dispersion and fractionation of dried plant materials and to determine the energy-saving regimes of these processes. The task of the research is to develop optimal modes of dispersion of dried plant materials; determine the depend-ence of the micromill performance and power consumption on the rotation speed of the dispersant rotor; to establish the influence of the load on the sieve and the scattering time on the fractionation process. Objects, equipment and research methods. Dried pectin-containing apples and table beets were used as research objects. Studies of the dispersion process were performed on an micromill (8-MM), the coarse part was ground on a disintegrator (ДЕЗІ), the study of the dispersed composition of powders was carried out on the device 029. The paper analyzes the existing methods of grinding and equipment for its implementation. The analysis showed that percussion mills are the most suitable for grinding dried pectin-containing apples and table beets. The dispersed composition of pectin-containing powders is determined in the article. The influence of material loading on the sieve and scattering time on the yield of the fine fraction was investigated. It is proved that the scattering process is more influenced by the scattering time. The paper graphically shows the effect of rotor speed on the equivalent particle diameter and powder dispersion; differential and integral particle distribution curves depending on rotor speed and scattering time for apple and beet powders; the dependence of micromill productivity and power consumption on the speed of the disperser rotor, etc. The optimal operating speed of the rotor is 50 m/s. At this speed, energy consumption for grinding dried materials is minimal. It is proved that the fractionation process almost does not depend on the load on the sieve, but depends on the scattering time. It is impractical to increase the process duration over 3 minutes. Increasing the time to 4 minutes increases the mass of the fine fraction by only 2…5%. The yield of the fine fraction of powders according to the optimal modes of dispersion and separation is: apple – 65...68%, beet – 62...65%. The possibility of re-grinding in order to increase the fine fraction yield is shown. Conclusions. According to the results of the research, the optimal dispersion regimes, the dependence of micromill productivity and power consumption on the dispersant rotor speed, as well as the effect of load on the sieve and scattering time of apple and beet powders on the fractionation process are determined. On the basis of the conducted researches energy-saving conditions of processes of dispersion and fractionation of pectin-containing powders and proper work of the corresponding equipment are defined.
Given the general trend of energy consumption, which leads to an increase in the amount of energy consumed worldwide, the cost of this energy is constantly increasing and its deficit is growing. Therefore, it is important to solve the problem of creating and large-scale implementation of modern energy-efficient heat technologies that reduce energy. This is especially true for providing the population to food, as an additional complication is that the production and processing of agricultural raw materials occurs in conditions of increased consumption of gas and other energy sources with low coefficient of performance and high losses of raw materials during processing. Food and nutrition play a leading role in everyone's life, no matter how we treat it. Nutrition is a key moment in the life of every living organism. Functional foods have evolved as a separate category and are not always considered as dietary supplements. Functional food products (FFP) are the products influencing a functional condition of an organism for the purpose of its increase - resistance, working capacity, prolongation of life. Although the definitions of functional products are different, they are basically ordinary foods and beverages, but enriched with a functional component - a nutrient that plays a special physiological role in the body, has a positive effect on human health. The purpose of the paper is a theoretical and experimental substantiation of complex and efficient processing of vegetable raw materials, creation of energy-efficient heat technology of agricultural raw materials processing in order to obtain functional products with maximum preservation of biologically active substances. In this work, 4 groups of functional foods were studied (according to the classification of the main plant functional ingredients of Doctor of Technical Sciences Petrova Zh.O.) - these are antioxidants, phytoestrogens, folates, prebiotics. An important point is to increase energy efficiency with maximum preservation of functional ingredients of raw materials. Preliminary preparation of raw materials for drying was developed and researched, optimal dehydration regime parameters were selected, which allow to reduce energy consumption for the process and to keep BAS for each group of functional raw materials at a high level. Since the increase in energy costs for drying is associated with the difficulty of removing moisture from plant material, it was important to investigate changes in the specific heat of evaporation of water from functional compositions. The conducted experimental researches confirmed the theoretical assumption of dependence of specific heat of evaporation of water from parenchymal fabrics of plants on composite components of raw materials. The obtained results allow to state that at correctly picked up compositions they not only stabilize components of native raw materials, but also there is an intensification of drying process with reduction of energy consumption on process. The duration of the drying process of functional raw materials on the experimental convective stand was calculated by the method of Krasnikov V.V. The estimated drying durations of functional raw materials and drying rates are determined. The kinetics of heat exchange was studied with the determination of the specific heat flux density and the Rebinder number, which proves the efficiency of the introduction of step drying regimes.
These uses of biomass are presented in the world and prospects of her use in Ukraine as a fuel from refurbishable energy sources. The examples of equipment, developed in the institute of engineering thermophysics National Academy of Sciences of Ukraine are resulted, which uses a biofuels and the ecological use provides him.
Improving the efficiency of operation of drying units can be obtained by applying heat generating units of heat pump type, in which the waste heat drying agent is utilized. The research is focused on the optimization of the actual heat pump cycle in order to reduce energy consumption in heat pump dryer. Кеуwordsdrying, heat pump cycles, heat pump, energy consumption, energy efficiency.
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