Stir casting is a near net shape process that can cast the composite components directly. Fluidity is an important factor for mold filling in casting process, but the fluidity of composite slurry is poor due to the addition of SiCp. In this research, SiCp/A357 composites with 20wt.% SiCp were manufactured by mechanical stir casting. Effect of mechanical stirring and air pressure on the fluidity of SiCp/A357 composites were investigated with eight thin flow channels. The fluidity was compared at different rotating speed and air pressure. The results showed that the fluidity increased with rotating speed, which was more obvious in semi-solid interval. It was noticed that the fluidity decreased with air pressure, the gas involving and the cooling speed were aggravated with air pressure increasing, which reduced the fluidity.
The apparent viscosities of the semi-solid SiCp/A357 composites with 0vol.%, 10vol.% and 20vol.% SiC particles manufactured by stir casting were investigated using a Couette type viscometer, and the composite fluidity was examined with a test casting. The results showed that, the viscosities of the semi-solid SiCp/A357 composites decreased with an increase in shear rate, but increased with the increasing of solid fraction, and apparent viscosity of 10vol.% SiCp/A357 composite was the lower than that of 20vol.% SiCp/A357 composite at the same solid fraction; and the composite fluidity results were in a good agreement with the viscosity ones.
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