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A new corrosion inhibitor was synthesized from chloroacetyl chloride, 1,3‐propanediamine, and dodecyldimethyl tertiary amine. The structure of the synthesized product was characterized using Fourier transform infrared(FTIR). The critical micelle concentration (CMC) was determined from surface tension measurements. The inhibition behavior of the corrosion inhibitor for 2024 Al‐Cu‐Mg alloy was studied using the weight‐loss method and electrochemical measurements in hydrochloric acid solution. Experimental results show: The CMC is 7.767 × 10−4 mol L−1 and IE (C pro = 1 × 10−3 mol L−1) ≈ 87.9%. The adsorption free energy is calculated to be −33.12 kJ mol−1. Therefore, the adsorption mode is more inclined to physical adsorption. When the concentration of the synthesized product is lower than the CMC, it satisfies the Langmuir adsorption model; when the concentration is higher than the CMC, it no longer follows the Langmuir adsorption model.

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In this paper, a novel method combining electrochemical impedance spectroscopy (EIS) and phase shift was used to systematically study the effect of corrosion inhibitor (sodium succinate, sodium dodecyl benzene sulfonate, and new corrosion inhibitor, namely, bis [2-amino-3-(dodecyl dimethyl quaternary ammonium) propyl]-propylamine dichloro) on crack initiation and propagation of aluminum alloy during the slow strain rate tensile process. Using a variety of characterization methods to verify the feasibility of using the new method for in-situ prediction, Kramers–Kronig transformations have been used to validate the experimental data obtained with the EIS measurements. The corrosion inhibition mechanism of these three kinds of inhibitors in the SSRT process was analyzed.

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