The article is devoted to superplastic forming of non-uniformly heated sheet blanks from aluminum alloy AMg6M. To create an uneven temperature field over the surface of the blank, coatings made of sublimated substances were used from at temperatures 50…150°C below the superplastic forming temperature (450°C for AMg6M alloy). An aqueous solute of chloride and ammonium iodide having a sublimation temperature at normal pressure and a latent heat of conversion equal to 338 and 404°C, 330 and 355kJ/kg, respectively, was sprayed onto the central zones of the blanks. Superplastic forming of shells was carried out in two modes: 1) with simultaneous sublimation of the coating; 2) with the beginning of the sublimation of the coating upon reaching the height, which is formed by the workpiece, equal to 20-30% of the final shell height. The experiments showed a decrease in the thickness of the shells to be formed up to 4-10% on the working surface of the shells (without taking into account their flange zones) and the savings of sublimate during superplastic forming in the second mode. The optimal subliming coating for AMg6M alloy was ammonium chloride.
The paper shows that the contour of a sheet blank at all stages of superplastic forming can be described by application of the universal equations known as a "superformula" and "superellipse". The work provides information on the ranges of values of the coefficients entering these equations and shows that their magnitudes make it possible to additionally determine the level of superplastic properties of the workpiece metal, the shape of the shell being manufactured, the stage of superplastic forming, and the presence of additional operations to regulate the flow of the deformable metal. The paper has the results of approximation by the proposed equations of shell contours that manufactured by superplastic forming by different methods.
Iron-nickel alloy 36N (Invar) is widely used in industry as a material having an anomalously low and almost constant thermal coefficient of linear expansion (TCLE) in the temperature range of 20 -100°C. This value of the coefficient is attained after heat treatment of the deformed semifinished product by the regime of quenching from 830°C in water, tempering at 315°C for I h, and aging at 95°C for 48 h. The minimum value of the TCLE is provided by the quenching operation, whereas the tempering and aging prevent growth of the TCLE during long-term operation of lnvar. The use of such heat treatment for rods and wire of alloy 36N guarantees a TCLE ofat most 1.5 x 10-6 °C-~. It is known that the value of the TCLE and the level ofthe mechanical properties of lnvar can be changed by changing the temperature and deformation regime of its treatment. The aim of the present work is to determine an optimum regime of heat treatment of the alloy after drawing that would ensure, without a finishing treatment, a TCLE not exceeding 1.0 x 10 -6 °C-I in the temperature range 20 -100°C.Some data on the properties and heat treatment of alloy 36N can be found in the reference books [i, 2].Our experiments were conducted on rods 9.05 mm in diameter produced by hot rolling and wire 5.02 and 2.56 mm in diameter made of lnvar having the following composition: 35% Ni, 0.03% C, 0.54% Mn, 0.03% Cr, 0.28% Si, 0.015% S, 0.013% P.The wire was produced by cold drawing from rods 9.05 mm in diameter on a VS 1/550 drawing mill at a drawing rate
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