The principle of automated construction of a fan blade model according to the profile measurements performed in a CAD-system is presented. Automatic construction of the model is based on the results of measurements obtained in the course of the control measurement procedure. The process of the blade airfoil control with the use of a portal-type Coord3 Hera NT coordinate-measuring machine and a measuring head with a Renishaw PH10T probe is described. The main points of the check method and instrumentation measures are presented. For example, the principle of the fan blade fixing is considered, the process of measuring the position of the base surfaces and points is presented, the process of measuring the profile points coordinates is described, the geometric parameters obtained in the course of calculation of profile deviations are presented. A measured 3D model of the fan blade is created according to the data of the control measurement procedure, taking into account complementary construction tools. The order of work for the automation of constructing a three-dimensional blade model is described. The direction of further work is specified, related to carrying out strength calculations to create a hot model of the measured blade, and subsequent aerodynamic calculations of the resulting blade to determine the most efficient set of geometric parameters for robust optimization.
The paper presents a methodology of modeling fixed geometry journal bearings with gas and oil lubrication. The general CFD package ANSYS is employed to simulate cavitated and turbulent flows. A grid independence study is performed for the oil-lubricated bearing. The CFD predictions are compared with the results obtained by traditional methods (reference books and using the Reynolds equation of lubrication). The discussion of the adequacy of the model is provided.
Methods of coordinate measurement are reviewed and a possibility of their usage for fan blade geometry characterization and construction of a 3D CAD model is evaluated with account for actual blade airfoil deviations. Different components of blade geometry deviation from nominal geometry are considered. A technique of constructing a 3D model in a CAD-system on the basis of coordinate measurement, considering real manufacturing deviations of an airfoil is presented. To allow deformation of the nominal model according to the measurement data, the nominal model of the airfoil was recreated with account for the location of the measured sections. The issue of adding the measured profile of the blade root, edges and the peripheral area of the airfoil to the model is discussed. The influence of deviations of the out-of-the-flow path profile on the mechanical characteristics is assessed. A model with maximum and minimum deviations possible was constructed. Expected displacements and natural frequencies of the model were compared to the nominal ones. Further direction of investigation to determine airfoil geometry parameters most efficient for robust optimization is presented.
The results of finite element modeling and experimental evaluation of dynamic characteristics (vibration modes and frequencies) of the composite element of aircraft power plant structures are presented. The aim of the work is to develop effective design and technological schemes for thin-walled complex-geometry composite parts, taking into account the peculiarities of mechanical behavior of polymer composite materials to the fullest extent possible. A method for determining the parameters of natural oscillations of composite parts in a free state using a ping test is developed, which allows excluding the influence of kinematic boundary conditions and obtaining frequency characteristics that depend only on the local characteristics of the material which are primarily determined by the manufacturing technology. According to the results of measurements of the amplitude-frequency parameters of the dynamic response, spectrograms of damped oscillations are obtained the peak values of which correspond to the experimental evaluation of the natural frequencies of the composite part. Verification of the design model was carried out according to the results of the ping test and a method for assessing the quality of technological processes of manufacturing thin-walled carbon fiber structures was proposed.
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