Zone refining is one of a class of techniques known as fractional solidification, in which a separation is brought about by crystallization of a melt without solvent being added (see also Crystallization) (1-8). Solid-liquid phase equilibria are utilized, but the phenomena are much more complex than in separation processes utilizing vaporliquid equilibria. In most of the fractional-solidification techniques described in the article on crystallization, small separate crystals are formed rapidly in a relatively isothermal melt. In zone refining, on the other hand, a massive solid is formed slowly and a sizable temperature gradient is imposed at the solid-liquid interface.Zone refining was developed in the early 1950s at Bell Telephone Laboratories in response to the need for extremely pure germanium. It was an essential step for the development of the transistor and thus for the entire electronics revolution. Before that time, purification was carried out by normal freezing, also called progressive freezing. A melt was slowly frozen, causing more impurities to be concentrated in the last melt to freeze. In progressive freezing, however, a single solidification did not give sufficient purification. Simply remelting the entire ingot would redistribute the impurities, thereby eliminating the purification of the first solidification. the impure end could be removed, but handling and cutting introduce new impurities. The problem was solved by melting only a small part of the material and passing this molten zone down the ingot. Subsequent zone passes increased purification without requiring handling or cutting or permitting excessive back-mixing.Zone refining can be applied to the purification of almost every type of substance that can be melted and solidified, eg, elements, organic compounds, and inorganic compounds. Because the solid-liquid phase equilibria are not favorable for all impurities, zone refining often is combined with other techniques to achieve ultrahigh purity.The high cost of zone refining has thus far limited its application to laboratory reagents and valuable chemicals such as electronic materials. The cost arises primarily from the low processing rates, handling, and high energy consumption owing to the large temperature gradients needed.Actually, zone refining is only one of a class of techniques known as zone melting in which a molten zone is passed down a solid rod. Zone melting is used routinely to collect impurities in high purity materials, eg, silicon, in preparation for chemical analysis. Growth of bulk single crystals is an important application that includes commercial float-zoning of silicon crystals for the semiconductor industry (7). Floating-zone melting is being considered for use aboard the U.S. Space Shuttle because the absence of gravity might permit larger crystals to be grown with greater homogeneity.Addition of solvent to the zone allows crystals to be grown that either decompose before melting (incongruent melting) or have a very high vapor pressure at the melting point. This t...